You have a Terex Schaeff machine on the stand with weak steering or a lift that has lost its push, and a gauge in your hand. This service manual gives you the test ports, the setting values and the adjustment points. It covers the SKL and SKS series, the HML mobile excavators and the HR compact excavators.
This is the TEREX | SCHAEFF edition 01.2006: three factory folders bound into one PDF and split into twelve groups. They run from Technical Data and Diesel Engine through Setting Instructions, the Electrical System wiring diagrams and the Maintenance inspection plans. Sheets are printed in German, English and French.
Guessing at hydraulic settings on an older Schaeff gets expensive fast. Check the data sheet and hydraulic diagram for your exact model first, so the valve or seal kit you order is right the first time.
What's Inside This Manual
| System | Pages | Key Topics |
|---|---|---|
| General | 1-28 | Foreword, Safety and Accident Prevention, Tightening Torques for Piston Nuts, Pictograms, Test Ports, Drift Values |
| Technical Data (Folder 1) | 29-152 | Data Sheets for SKL 863 to HR Models, Pressure and Setting Values |
| Diesel Engine (Folder 1) | 153-234 | Deutz and Mitsubishi Engine Data, Valve Clearance, Injection Timing, Tightening Torques |
| Hydraulic System (Folder 1) | 235-464 | Hydraulic Diagrams and Legends per Model |
| Setting Instructions (Folder 1) | 465-632 | Steering and Working Hydraulic Tests at Test Ports, LS-valve, Secondary Relief Valves, Pump Stand-By Pressure, Hydrostatic Drive |
| Functioning Description (Folder 1) | 633-728 | Location of Hydraulic Components, Valve and Pump Functions |
| Electrical System (Folder 2) | 729-1090 | Fuse and Relay Box Assignment Diagrams, Wiring Diagrams per Model, Generator Charge Test |
| Maintenance (Folder 2) | 1091-1228 | Inspection Plans and Test Certificates per Model, Test Certificate HR 18 Mitsubishi Engine, HR 12 Mitsubishi Engine, Check Smooth Running of Operator Controls |
| Operation (Folder 2) | 1229-1318 | Work Before Putting Into Operation, Operator Controls and Indicator Lamps |
| Options (Folder 2) | 1319-1346 | Fast Travel Version and Other Options |
| Repair Instructions (Folder 2) | 1347-1444 | Assembly Tool Overview, Tilt Cabin |
| Technical Data (Folder 3) | 1445-1526 | Data Sheets for SKL 823 to SKL 853 and Further Models, Pressure and Setting Values, Working Cycles, Slew Drive, Lubricants |
| Diesel Engine (Folder 3) | 1527-1544 | Deutz Engine Data |
| Hydraulic System (Folder 3) | 1545-1665 | Hydraulic Diagrams per Model |
| Setting Instructions (Folder 3) | 1666-1673 | Steering Valve and Setting Values |
| Functioning Description (Folder 3) | 1674-1709 | Height-Adjustable Cabin, Steering Description and Hydraulic Diagram |
| Electrical System (Folder 3) | 1710-1895 | Fuse Assignment Diagrams and Wiring Diagrams per Model, Fuse and Diode Assignment, Fuse and Relay Box - Assignment Diagram, Lighting and Signalling System, Heater Fan |
| Maintenance (Folder 3) | 1896-1979 | Inspection Plans and Test Certificates per Model, SKL 823 Basic, SKL 877, HR 41 |
| Operation (Folder 3) | 1980-2053 | Operator Controls per Model |
Quick Reference Specifications
| Specification | Value | Page |
|---|---|---|
| Mitsubishi L3E-61KL | ||
| Valve clearance, cold, inlet and exhaust | 0.25 mm | p. 211 |
| Injection nozzle pressure | 140 bar | p. 211 |
| Compression pressure, new / lower limit | 28 bar / 22 bar | p. 211 |
| Crankshaft pulley torque (M16) | 100 to 120 Nm | p. 211 |
| Main bearing cap torque (M10) | 50 to 55 Nm | p. 211 |
| Flywheel bolts torque (M10) | 85 to 95 Nm | p. 211 |
| Cylinder head bolts torque (M10) | 75 to 85 Nm | p. 211 |
| Deutz F4M 2011 | ||
| Rated speed / minimum idle | max. 2800 rpm / 900 rpm | p. 173 |
| Firing order | 1-3-4-2 | p. 173 |
| Bore x stroke | 94 mm x 112 mm | p. 173 |
| All Models | ||
| Generator charge voltage after about 5 minutes | 13.5 - 14.5 V | p. 1079 |
| SKL 873 | ||
| Steering / LS-valve test gauge | 600 bar gauge at test port 15 | p. 535 |
