Your ASV RCV Rubber Track Loader manual PDF runs 188 pages (OEM #2055-172) and covers the RSG-series machine from joystick controls to full teardown. The RCV shares its cab, console and hydraulic reservoir with the RC-85 and RC-100, but it is its own machine: 131 in lift height to hinge pin, 10,500 lb operating weight, 26 gallon fuel tank. Inside: electrical schematics, hydraulic drawings tracing the charge circuit and loader valve routing, troubleshooting for cranking, starting, lift arm and track drive faults, plus torque tables in both inch and metric. Torque the drive motor mounting bolts to 160 ft-lbs dry, change the hydraulic filters every 250 hours and the fuel filter at 500. Check the PIN plate before ordering parts: this book covers Serial # RSG 00101 and up, so an early RC-85 on an RSF number needs a different manual. Bookmarked with a live text layer for the shop.
What's Inside This ASV RCV Manual
| System | Pages | Key Topics |
|---|---|---|
| Introduction | 1-2 | Machine Orientation Terms, Safety Notice, How to Use This Manual |
| Warranty and PIN Location | 3-4 | Warranty Terms, Product Identification Number Location on the Firewall |
| Safety and Fire Prevention | 5-8 | Seat Belt, Lap Bar Restraint, ROPS/FOPS, Fire Prevention Practices |
| Instruments and Controls | 9-14 | Gauges, Warning Lights, Dash Panel, Joystick Controls, Auxiliary Switches |
| Starting and Operating | 15-19 | Cold Start, Operating Technique, Attachments, Loading and Transport |
| Operator Maintenance | 20-44 | Air Cleaner Elements, Engine Oil, Hydraulic Filter, Track Tension, Greasing |
| Operator Troubleshooting | 45-48 | Engine, Hydraulic and Drive Symptom Charts for the Operator |
| Specifications and Torque | 49-52 | Dimensions, Track Specs, Perkins 1104C-44 Engine Data, Torque Values |
| Service Log and Machine Information | 53-58 | Service Record Sheets, Rc-85 Machine Information Pages |
| Product Safety and Technical Specifications | 59-70 | Service-Manual Safety Chapter, Engine, Transmission and Hydraulic Specifications |
| Circuit Diagrams | 71-80 | Electrical Schematic, Hydraulic Circuit Diagrams, Drive Loop and Auxiliary Circuits |
| Service Maintenance Procedures | 81-100 | Scheduled Service Intervals, Filter and Fluid Changes, Adjustment Procedures |
| Machine Controls, Operator Enclosure and Chassis | 101-114 | Control Linkage, Cab and Enclosure Removal, Chassis and Fuel Tank Service |
| Drive Controls, Hydraulic Pumps and Undercarriage | 115-132 | Loader and Drive Controls, Pump Removal, Undercarriage, Lift Arms and Linkage |
| Hydraulic Cylinders, Pressure Checks and Service Aids | 133-151 | Cylinder Rebuild, Loader Valve, Pressure and Flow Checks, Troubleshooting, Lubricants |
| Master Parts Catalog | 152-188 | Exploded Views and Part Numbers: Cab Assembly, Chassis, Undercarriage, Hydraulics |
Quick Reference Specifications
| Specification | Value | Page |
|---|---|---|
| Hydraulic fluid filter service interval | 250 hours | p. 38 |
| Fuel filter service interval | 500 hours | p. 40 |
| Drive sprocket rollers inspection interval | 50 hr. | p. 52 |
| Fuel filter replacement interval | 500 hr. | p. 52 |
| Drive Motor Mounting Bolts | 160 ft-lbs. | p. 69 |
| Drive sprocket rollers replacement criteria | 35% min. | p. 149 |
| Battery | 12V, 950 CCA, GRP 31 | p. 169 |
| Fuel Tank Capacity | 26 gal | p. 49 |
| Hydraulic Tank Capacity | 20 gal | p. 49 |
| Engine Coolant Capacity | 3.125 gal | p. 49 |
| Gross Vehicle Weight (Max) | 14,800 lbs | p. 7 |
| Auxiliary Pump Low Flow (max) | 20 gpm | p. 49 |
ASV RCV Common Problems This Manual Covers
ASV RCV tracks popping and jerky during travel, uneven drive at low speed
Clean packed dirt and debris out of the undercarriage first; binding from contamination mimics worn parts. Inspect drive sprocket rollers on the 50 hour schedule from page 52 and replace any roller worn past the 35% minimum listed on page 149. Reset track tension using the maintenance section procedure.
Manual Section: Maintenance Schedule p. 52Hydraulic system feels sluggish, functions react slowly, and oil temperature climbs during normal work
Check hydraulic fluid level first; the tank holds 20 gallons and low oil aerates fast. Replace the hydraulic filter if it has more than 250 hours on it, and change the fluid at the 500 hour interval shown on page 38. Blow out the oil cooler fins with compressed air before condemning the pump.
Manual Section: Maintenance p. 38Engine cranks slowly or will not turn over, especially on cold mornings
Test battery voltage under load; the battery assembly and its part numbers are listed on page 169. Clean and tighten both terminals, then check cable condition end to end. If the battery tests good, work through the cranking checks in the troubleshooting procedures starting on page 45, including starter and key switch circuits.
Manual Section: Troubleshooting p. 45Tracks drive normally but lift arms and bucket hydraulics will not respond
Verify the lap bar is down and the operator presence switch is closing before chasing hydraulics. Check the continuous flow switch and pilot control circuit using the troubleshooting procedures on page 45. Confirm pressure at the auxiliary couplers; the pump should build 3,300 PSI per the specifications on page 49.
Manual Section: Troubleshooting p. 45Hydraulic oil weeping or dripping around hoses and fittings under the belly pans
Drop the belly pans and wash the chassis down so you can find the actual leak source. Inspect every hose for rub-through where lines cross the frame; this system runs up to 3,300 PSI per page 49, so replace suspect hoses, never wrap them. Torque replacement fittings to the values on page 51 and recheck after an hour of work.
Manual Section: Maintenance p. 20Frequently Asked Questions
What are the replacement specifications for the hydraulic filter?
ASV recommends replacing hydraulic filters every 250 hours of operation. The filters should always be replaced as a pair. p. 52
What are the replacement specifications for the fuel filter?
The fuel filter should be changed every 500 hours of operation, or more often if needed to prevent engine power loss or starting issues. p. 40
What is the correct torque specification for the transmission mounting bolts?
The transmission mounting bolts should be torqued to 85 ft-lb using Blue Loctite. p. 69
What is the required engine oil capacity for the RCV?
The engine crankcase capacity is 8.5 U.S. quarts, which includes the oil filter. p. 36
What is the correct belt deflection for the fan and A/C belts?
The fan and A/C belt deflection should measure 0.39 inches when properly tensioned with a 10 lb force applied midway between the pulleys. p. 41
Is this ASV RCV Service Manual a digital download?
A 188-page Service Manual in searchable PDF format, available the moment you complete checkout. View on computer, tablet, or phone, with no shipping wait.
Can I print a copy of this ASV RCV Service Manual for the shop?
Yes. No DRM, nothing blocks printing, so run off the pages you need on whatever printer you have.
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