If the machine on your cut is a BM 2200/75, this Bomag BM 2200/75 operator manual PDF (OEM 008 201 66 EN, 316 pages) is the factory operating and maintenance book written for that cold planer specifically. Milling operation gets its own long chapter: starting the cut, engaging the differential lock, and running the levelling system through deadband, control window and work-mode settings, with fault code and measuring value displays covered for when the machine argues back. Maintenance fills roughly a fifth of the book, from 250 through 2000 hour service tables to fuel and lubricant lists and wear checks on cutting tools, scraper bars and conveyor belts. Tension the pick-up belt until sag sits at 10 to 15 mm; torque the milling box fastening screws to 1000 Nm before you load out. A planer stopped mid-cut leaves the whole train waiting on you. Bookmarked, text-layer PDF, so the book rides wherever the machine ends up.
What's Inside This Bomag BM 2200/75 Operator Manual
| System | Pages | Key Topics |
|---|---|---|
| Introduction | 9-12 | Foreword, Machine Type Plate and Engine Type Plate |
| Technical Data | 13-18 | Noise and Vibration Data |
| Concerning Your Safety | 19-60 | Basic Prerequisites (General, Explanation of Signal Words Used, Personal Protective Equipment, Intended Use, Improper Use) |
| Indicators and Control Elements | 61-98 | Driver’s Stand (Operating Consoles, Display, Central Electrics) |
| Checks Prior to Start Up | 99-128 | Notes on Safety, Visual Inspections and Function Tests, Checking the Engine Oil Level, Checking the Fuel Level, Topping Up Fuel (Refuelling), Checking the Hydraulic Oil Level |
| Operation | 129-188 | Setting Up the Workplace (Driver’S Seat, Turning and Swivelling the Seat Console, Displacing and Swivelling the Middle Operating Console, Lateral Operating Consoles, Adjusting Height and Swinging to Position, Operating the Roof, Setting Up the Display) |
| Loading / Transporting the Machine | 189-230 | Prepare for Transport |
| Maintenance | 231-298 | Preliminary Remarks and Safety Notes, Preparations/Concluding Work (Overview of Maintenance Flaps and Doors, Opening / Closing the Maintenance Platform) |
| Troubleshooting | 299-310 | Preliminary Remarks, Starting the Engine with Jump Leads, Fuse Assignment (Notes on Safety, Central Electrics, Main Fuses), Fault Code Display, Measuring Value Display |
| Disposal | 311-312 | Final Shut-Down of Machine |
| List of Special Tools | 313-316 | Copper Hammer, Drift Punch, Round Steel Chain |
Quick Reference Specifications
| Specification | Value | Page |
|---|---|---|
| Conveyor belt sag | 10 - 15 mm (0.4 - 0.6 in) | p. 117 |
| Tightening torque for milling box fastening screws | 1000 Nm (738 ft·lbf) | p. 214 |
| Tightening torque for screw-on cover with filter element (engine oil) | 50 Nm (37 ft·lbf) | p. 256 |
| Nominal pressure for water pump pressure accumulators | 5 bar (73 psi) | p. 278 |
| Compressed air supply pressure | 10 bar (145 psi) | p. 295 |
| Max. operating weight | 37900 kg | p. 14 |
| Milling depth | 0 – 350 mm | p. 15 |
| Engine rated power | 567 kW | p. 16 |
| Fuel tank capacity | 1200 l | p. 17 |
| Water tank capacity | 4000 l | p. 17 |
| Engine oil change interval | 500 operating hours | p. 238 |
| Hatz engine oil change interval | 250 operating hours | p. 239 |
Bomag BM 2200/75 Common Problems This Manual Covers
Bomag BM 2200/75 water spray weak at the nozzles, dust rising off the milling drum mid-cut
Check the water tank level first; the tank holds 4000 l and empties fast on a hot mat. Clean the spray nozzles and clear clogged lines. Verify the water pump pressure accumulators hold their nominal 5 bar (73 psi), covered on page 278, then test the spray pattern before dropping the drum back in.
Manual Section: Maintenance p. 278Engine overheats or derates during deep cuts, coolant temperature climbing on the display
Shut the engine down and let it cool before opening the maintenance flaps. Check the coolant level and confirm the mix carries 50% antifreeze for frost protection to -37 °C, listed on page 241. Blow debris out of the cooling package, then follow the troubleshooting procedures on page 300 if the temperature climbs again.
Manual Section: Maintenance p. 241Hydraulic functions slow and noisy after startup, milling drum and conveyor respond late to controls
Check the hydraulic oil level on the sight glass before startup; the procedure sits in the pre-start checks beginning on page 99. Let the oil warm before loading the drum in cold weather. If sluggish response continues, have the hydraulic oil filters changed; the manual sets a 500 operating hour interval on page 243.
Manual Section: Checks Prior to Start Up p. 99Conveyor belt slips or tracks off center, milled material spilling under the machine
Check the conveyor belt sag before the shift; the manual calls for 10 to 15 mm (0.4 to 0.6 in), covered on page 117. Adjust tension if the belt runs slack, and inspect the scrapers and wear strips for packed material. Clear buildup at the transfer point before restarting the belt.
Manual Section: Checks Prior to Start Up p. 117Warning symbol and fault code flash on the display shortly after the drum engages
Note the fault code before it clears, then check it against the display information in the controls chapter starting on page 61. Follow the troubleshooting procedures beginning on page 300. Check engine oil and coolant levels before restarting; oil changes come due every 500 operating hours per page 238, so verify the service is not overdue.
Manual Section: Troubleshooting p. 300Frequently Asked Questions
What is the tightening torque for the milling box fastening screws?
The six fastening screws for the milling box must be tightened to a torque of 1000 Nm (738 ft·lbf). p. 214
What are the valve clearance specifications for the Hatz engine?
The valve clearance for both the intake valve (IN) and the exhaust valve (EX) on the Hatz engine is 0.10 mm (0.004 in). p. 269
What is the oil change interval for the engine?
The oil change interval for the engine is 500 operating hours or a maximum of 1 year. p. 238
How do I bleed the fuel system after replacing the fuel filter?
After replacing the fuel filter, open the bleeding screw on the fuel pre-cleaner for one turn and operate the fuel hand pump manually until fuel flows out without air bubbles. Then tighten the bleeding screw and continue operating the hand pump until counter pressure is felt. p. 259
What is the required coolant mixing ratio for frost protection?
For frost protection down to -37 °C (-35 °F), the coolant mixture should consist of 50% water and 50% corrosion protection agent by volume. p. 241
Is this Bomag BM 2200 manual a download or a disc?
This is a 316-page searchable PDF ready for immediate download. Works on any device, so pull it up on your phone while you're under the hood. No shipping, no waiting.
Can I print just the pages I need from this Bomag BM 2200 manual?
Yes. The PDF has no DRM restrictions, so print any page or section you need for your shop. Works with any standard printer.
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