Before your first pass tomorrow morning, the checks in this Bomag BW 206 AD-5 operator manual PDF (OEM ID 008 200 61 EN, 288 pages) walk you through engine oil, AdBlue/DEF, hydraulic oil and scraper adjustment on your tandem vibratory roller. The instrument cluster and travel lever console get their own illustrated chapters, in both standard and swivel-seat layouts, so every warning lamp has a name. Service intervals run from the 250-hour V-belt check through exciter housing oil changes at 1000 hours and the 2000-hour hydraulic oil change out to the 6000-hour crankcase ventilation valve replacement, with fuse assignments and the jump-start procedure covered under troubleshooting. Torque the AdBlue/DEF filter cover to 22.5 Nm and set nothing by feel. The exciter housing takes 7.5 l on page 202, and the book prints that figure so you are not guessing at it. Buy this bookmarked, text-searchable PDF once and it stays yours for as long as you run the machine.
What's Inside This Bomag BW 206 AD-5 Operator Manual
| System | Pages | Key Topics |
|---|---|---|
| Introduction | 11-14 | Foreword, Machine Type Plate and Engine Type Plate |
| Technical Data | 15-20 | Noise and Vibration Data (Noise Data, Vibration Data) |
| Concerning Your Safety | 21-68 | General Prerequisites, Definition of Responsible Persons (Operating Company, Expert / Qualified Person, Driver / Operator), Fundamentals for Safe Operation, Handling Fuels and Lubricants, Loading / Transporting the Machine, Start-Up Procedure (Prior to Starting Up, Starting the Engine, Starting the Engine with Jump Leads), Driving the Machine, Working Operation, Refuelling, Topping Up AdBlue/DEF, Emergency Procedures, Maintenance Work, Repair, Signage |
| Indicators and Control Elements | 69-98 | Driver’s Stand (Instrument Cluster, Operating Console, Travel Lever Console), Cabin (Control Console Cabin, Heating / Air Conditioning, 12 V DIN Socket, 12 V Universal Socket, Monitor for Reversing Camera), ROPS (Control Box ROPS), Engine Compartment (Main Battery Switch), Outside of Machine (Reversing Camera), Fire Extinguisher |
| Indicators and Control Elements with Swivel Seat | 99-120 | Driver’s Stand (Instrument Cluster, Steering Console, Travel Lever Console), ROPS (Control Box ROPS, 12 V DIN Socket, 12 V Universal Socket), Engine Compartment (Main Battery Switch), Fire Extinguisher |
| Checks Prior to Start Up | 121-136 | Notes on Safety, Visual Inspections and Function Tests, Checking the Engine Oil Level, Checking the Fuel Level, Topping Up Fuel (Refuelling), Checking the AdBlue/DEF Level, Topping Up, Checking the Hydraulic Oil Level, Checking the Coolant Level, Checking the Water Level, Checking, Adjusting the Scrapers |
| Operation | 137-172 | Setting Up the Work Place (Adjusting the Driver’s Seat, Sliding the Driver’s Seat Sideways, Swivelling the Driver’s Seat, Seat Heating), Setting Up the Work Place with Swivel Seat, Electronic Immobilizer, Starting the Engine, Travel Operation (Driving the Machine, Applying the Parking Brake, Notes on Travel Operation), Working with Vibration (Preparing to Work with Vibration, Manual Vibration, Vibration in Automatic Mode, Stop Working with Vibration), Economizer, Using the Crabwalk, Water Spraying System, Parking the Machine in Secured Condition, Operating the Heating / Air Conditioning System, Edge Cutter (Changing the Pressure Roller, Operating the Edge Cutter), Ecostop, Emergency Procedures (Actuating the Emergency Stop Switch, Disconnecting the Battery, Towing the Machine) |
| Loading / Transporting the Machine | 173-180 | Prepare for Transport, Loading the Machine, Lashing the Machine to the Transport Vehicle, Loading by Crane, After Transport |
| Maintenance | 181-266 | Preliminary Remarks and Safety Notes, Preparations / Concluding Work (Open and Secure the Engine Hood, Engaging / Releasing the Articulation Lock, Lifting the Machine with a Jack), Fuels and Lubricants (Engine Oil, Fuel, AdBlue/DEF, Coolant, Hydraulic Oil, Gear Oil SAE 75W-90), List of Fuels and Lubricants, Running-In Instructions, Maintenance Table, Every 250 Operating Hours (Checking, Tensioning the V-Belt for the Generator System, Cleaning the Radiator Module, Check the Parking Brake), Every 500 Operating Hours (Running Regeneration at Standstill, Change Engine Oil and Oil Filter Cartridge, Replacing the Fuel Filter, Renewing the AdBlue/DEF Filter, Checking the Hydraulic Lines, Servicing the Battery, Checking the Oil Level in the Exciter Housing), Every 1000 Operating Hours (Checking the Ribbed V-Belt, Replacing the Hydraulic Oil Filter, Change the Oil in the Exciter Housing, Checking the ROPS, Checking the Travel Control), Every 2000 Operating Hours (Checking, Adjusting the Valve Clearance, Changing the Hydraulic Oil, Changing the Coolant, Replace Ribbed V-Belt and Idler Pulley), Every 6000 Operating Hours (Replace the Crankcase Ventilation Valve), As Required (Air Filter Maintenance, Checking, Cleaning the Water Separator, Servicing the Water Spraying System, Measures If There Is a Risk of Frost, Drain the Fuel Tank Sludge, Measures Prior to Extended Shutdown Period) |
| Troubleshooting | 267-282 | Preliminary Remarks, Starting the Engine with Jump Leads, Fuse Assignment (Central Electrics, Engine Compartment, Control Console Cabin, Fuses ROPS, Fuses ROPS with Swivel Seat), Engine Malfunctions |
| Disposal | 283-284 | Final Shut-Down of Machine |
| List of Special Tools | 285-288 | Belt Tension Tester, Rotation Angle Disc, Tool Kit Edge Cutter |
Quick Reference Specifications
| Specification | Value | Page |
|---|---|---|
| AdBlue/DEF filter cover tightening torque | 22.5 Nm (16.6 ft·lbf) | p. 220 |
| Counter nut tightening torque | 20 Nm (15 ft·lbf) | p. 241 |
| Max. operating weight | 16000 kg | p. 17 |
| Operating weight with cabin | 14100 kg | p. 17 |
| Max. travel speed | 12 km/h | p. 17 |
| Rated power ISO 14396 | 105 kW | p. 17 |
| Fuel tank capacity | 165 l | p. 19 |
| Water tank capacity | 970 l | p. 19 |
| Engine oil filling quantity | 11.5 l | p. 201 |
| Hydraulic system oil filling quantity | 80 l | p. 201 |
| Exciter housing oil filling quantity | 7.5 l | p. 202 |
| Idler pulley fastening torque | 80 Nm | p. 247 |
Bomag BW 206 AD-5 Common Problems This Manual Covers
Bomag BW 206 AD-5 stops traveling mid-pass after an hour of work, travel lever gets no response
Check the hydraulic oil level at the sight glass once the machine has cooled; the system holds 80 l and a weeping fitting drops it faster than you expect. The level check is on page 131 and the hydraulic line inspection on page 222. If travel drops out again when hot, run the travel control check on page 237 and get the drive circuit looked at before finishing the shift.
Manual Section: Checks Prior to Start Up p. 131Drum vibration weak or cuts out completely halfway through compaction passes on the mat
Verify the vibration preselection switch setting on the operating console and confirm travel speed is in the working range; the vibration modes are set out under Working with Vibration on page 151. Check the exciter housing oil level at the next service, page 225; the exciter housing takes 7.5 l when drained, per page 202. If vibration still cuts out, the exciter housing oil change is on page 235.
Manual Section: Operation p. 151Engine cranks slowly or will not start on cold mornings before the first lift
Clean the battery terminals and confirm the main battery switch is on. Run the visual inspections and function tests on page 124 before every shift. Check fuel level; the tank holds 165 l and winter diesel gels in the pickup on cold sites. If the engine still cranks slowly, jump start it following the jump-lead procedure on page 269.
Manual Section: Checks Prior to Start Up p. 124No water reaching the drum, spray nozzles dry, material sticking to the drum surface
Check the water tank level first; the tank holds 970 l and empties faster than crews expect on a hot day. Topping the tank up is on page 134. Clean the spray nozzles and water filter under Servicing the Water Spraying System on page 254. Inspect the scraper bars while you are down there, page 136 covers checking and adjusting them, then confirm spray at both drums before rolling again.
Manual Section: Maintenance p. 254Warning light stays on in the instrument cluster a few minutes after startup
Check the indicator meaning in the instrument cluster descriptions starting on page 70 before you keep rolling. Verify engine oil on the dipstick; the engine holds 11.5 l from dry. Check hydraulic oil at the sight glass, then shut down and read the engine malfunctions section on page 277 if the light stays on.
Manual Section: Indicators and Control Elements p. 70Frequently Asked Questions
How do I check the engine oil level on the BOMAG BW 206 AD-5?
To check the engine oil level, ensure the engine is cool or has been shut down for at least five minutes. Pull out the dipstick, wipe it clean with a lint-free cloth, reinsert it until it bottoms, and pull it out again. The oil level must be between the 'MIN' and 'MAX' marks. p. 125
What is the procedure for tightening the V-belt on the generator system?
After checking the tension with a belt tension tester, loosen screws (1, 3, 4) on the air conditioning compressor. Turn the tensioning screw (2) to adjust the belt to the nominal value of 400 N (90 lbf) for a new belt or 300 N (67 lbf) for a reassembled belt, then retighten the screws. p. 207
What is the minimum topping up quantity for AdBlue/DEF?
The minimum topping up quantity for the AdBlue/DEF tank is 10 liters (2.65 gal us). You should fill up if less than 10 liters of free tank volume is available. p. 129
What is the torque specification for the idler pulley fastening screw?
When replacing the idler pulley, the fastening screw must be tightened to a torque of 80 Nm (59 ft·lbf). p. 247
What is the procedure for changing the hydraulic oil filter?
Unscrew the filter bowl (4) and remove the old filter element (3). Clean the filter bowl and thread, then reassemble using a new filter element and new O-rings (1, 2). The filter must be changed after the oil change and a test run. p. 233
Is this Bomag BW 206 AD-5 manual a PDF I download?
You download the Operator Manual yourself: 288 pages, searchable PDF, available immediately. Keep a copy on every device you use.
Does this Bomag BW 206 AD-5 manual allow printing?
Yes. The PDF is DRM-free, so printing works from any reader and any printer.
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