Bomag BW 120 AC-5 Operator Manual

$19.99 USD · one-time payment

Model: BW 120 AC-5
Type: Combination roller
Serial: 101 880 35 1046 and up
234 Pages·6.8 MB·Searchable PDF·English·Print-Ready
  • ✓ Torque Specs
  • ✓ Multi-Level Bookmarks (3-level navigation)
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Bomag BW 120 AC-5 driver's stand controls diagram showing starter switch, travel levers, and emulsion spraying foot switch.
Bomag BW 120 AC-5 Operator Manual
$19.99

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Bomag's factory BW 120 AC-5 operator manual PDF, document 008 201 31 EN, runs the combination roller from pre-start checks through travel and vibration operation to the full hour-based service schedule, 234 pages in all. The driver's stand takes a thick section by itself: every rotary switch, the instrument cluster, the ECONOMIZER display and both travel lever button assignments, identified and explained. Maintenance runs off the hour meter, from 50-hour water separator checks out to the 2000-hour hydraulic oil change, backed by fuse assignments and engine fault code tables for the day something quits mid-mat. Fill the hydraulic system with 46 mm²/s oil and change its filter every 500 operating hours. A roller sitting dead over a fuse burns paving hours nobody gave you. Pay once and this bookmarked, text-searchable PDF is yours for as long as you own the machine.

What's Inside This Operator Manual

SystemPagesKey Topics
Introduction11-14Foreword, Machine Type Plate and Engine Type Plate
Technical Data15-20Dimensions, Weights, Drive
Concerning Your Safety21-68Basic Prerequisites (General, Explanation of Signal Words Used, Personal Protective Equipment, Intended Use, Improper Use)
Indicators and Control Elements69-90Driver’s Stand (Overview, Instrument Cluster, Economizer Display, Rotary Switch for Direction Indicators, Rotary Switch for Working Lights, Rotary Switch for Lighting, Rotary Switch for Hazard Light System, Rotary Switch for Flashing Beacon, Rotary Switch for Push Button Assignment on Travel Lever, Rotary Switch for Vibration Pre-Selection, Rotary Switch for Engine Speed, Rotary Button for Regeneration, Emergency Stop Switch, Rotary Switch for Seat Heating, Rotary Switch for Water Spraying System, Starter Switch, V Din Socket, Travel Lever, Right, Left, Push Button Assignment Travel Lever, Foot Switch for Emulsion Spraying System)
Checks Prior to Start Up91-104Notes on Safety, Visual Inspections and Function Tests, Checking the Engine Oil Level, Checking the Fuel Level, Topping Up Fuel (Refuelling), Checking the Hydraulic Oil Level
Operation105-148Setting-Up the Work Place (Adjust the driver’s Seat, Sliding the driver’s Seat Sideways), Electronic Immobilizer, Starting the Engine
Loading / Transporting the Machine149-162Prepare for Transport, Loading the Machine (Fold Down the Foldable ROPS, Folding Down the Foldable ROPS with Protective Roof), Lashing the Machine to the Transport Vehicle
Maintenance163-218Preliminary Remarks and Safety Notes, Fuels and Lubricants (Engine Oil, Fuel, Coolant, Hydraulic Oil), List of Fuels and Lubricants
Troubleshooting219-230Preliminary Remarks, Starting the Engine with Jump Leads, Fuse Assignment (Notes on Safety, Fuses in Engine Compartment, Central Electrics), Fault Code Display, Engine Faults
Disposal231-234Final Shut-Down of Machine

Quick Reference Specifications

SpecificationValuePage
tightening torque for counter nuts on high pressure relief valves22 Nm (16 ft·lbf)p. 144
Tightening torque for eye bolts (clamping plates)75 – 200 Nm (55 - 148 ft·lbs)p. 160
Hydraulic oil filter replacement interval500 operating hoursp. 171
Hydraulic oil kinematic viscosity at 40 °C46 mm²/sp. 170
Hydraulic oil kinematic viscosity at 100 °C8 mm²/sp. 170
Engine oil filling quantity6.5 l (1.7 gal us)p. 172
Fuel filling quantity35 l (9.2 gal us)p. 172
Engine Rated Power25.0 kWp. 18
Rated engine speed2400 min-1p. 18
Fuel tank capacity35 lp. 19
Water tank capacity160 lp. 19
Emulsion tank capacity45 lp. 19
BrandBomag
ModelBW 120 AC-5
Machine TypeCombination roller
Manual TypeOperator Manual
LanguageEnglish
FormatSearchable PDF (Digital Download)
Pages234
File Size6.8 MB
Manual No.008 201 31 EN
Serial Range101 880 35 1046 and up
Wiring DiagramsNo
Hydraulic SchematicsNo
Torque SpecificationsYes
Bookmarked / IndexedYes