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Bomag BW 100 AD-5, 120 AD-5, 100 AC-5, 120 AC-5 Service Manual — Wiring Diagrams

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Model: BW 100 AD-5 | BW 120 AD-5 | BW 120 AC-5 | BW 100 AC-5
Type: Tandem Vibratory Roller
Serial: S/N 101 880 33/34/35/36 1001 and up
1158 Pages·69 MB·Searchable PDF·English·Print-Ready
  • ✓ Wiring Diagrams
  • ✓ Hydraulic Schematics
  • ✓ Torque Specs
  • ✓ Multi-Level Bookmarks (5-level navigation)
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Bomag BW 100/120 AD-5 service manual — appendix circuit diagrams: index page listing X and T terminal cross-reference page numbers
Bomag BW 100 AD-5, 120 AD-5, 100 AC-5, 120 AC-5 Service Manual — Wiring Diagrams
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This is the factory service manual for the Bomag BW 100 AD-5, BW 120 AD-5, BW 100 AC-5 and BW 120 AC-5, the 5-series light tandem rollers (AD) and combination rollers with rear tires (AC). It covers the Kubota D1803 engine (25.0 kW at 2400 rpm), the CAN BUS electrics with J1939 SPN fault codes on the instrument cluster (fault code display p.185, full engine diagnostics chapter from p.413), the hydrostatic travel circuit with the A10VG28 pump, drum removal and rebuild, the oscillating articulated joint, and the water sprinkler system (205 l on AD, 160 l plus 45 l emulsion on AC). Wiring and hydraulic diagrams are in the appendix, including circuit diagram 317 and hydraulic diagram 362.

Complete the set for your BW 100 AD-5, BW 120 AD-5, BW 120 AC-5…

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What's Inside This Manual

SystemPagesKey Topics
General9-58Concerning Your Safety, General Prerequisites, Definition of Responsible Persons, Fundamentals for Safe Operation, Handling Fuels and Lubricants, Parking the Machine in Secured Condition, What to Do in Events of Emergency
Technical Data59-78Bw 100 Ad-5, Bw 100 AC-5, Bw 120 Ad-5, Bw 120 AC-5, Additional Technical Data
Overview of Machine79-94
Electric Systems95-164Overview of Electric System, Table of Fuels and Lubricants, Wiring, CAN BUS Overview, Central Electrics, Fuse Assignment, Notes on Safety
Diesel Engine165-234Overview of Diesel Engine, CAN BUS Overview, Features, Cooling System, Fuel System, Engine Control, Fault Code Display
Hydraulic System235-324Overview of Hydraulics, Open and Closed Hydraulic Circuit, Hydraulic Units, Travel Pump, A10VG28 Hw, Swash Plate Principle, Pump, Drum Drive Motor MK 04, Wheel Drive Motor, Ms/Mse
Drum325-344Edge Cutter, Overview Drum, Removing and Installing the Drum, Dismantling the Drum, Assembling the Drum
Rubber Tires and Scrapers345-350Inspection and Maintenance Work, Maintenance Table, Checks Prior to Start Up
Oscillating Articulated Joint351-360Overview Oscillating Articulated Joint, Disassembling the Oscillating Articulated Joint, Repairing the Oscillating Articulated Joint, Installing the Oscillating Articulated Joint
Troubleshooting - Emergencies361-370What to Do in Events of Emergency, Actuating the Emergency Stop Switch, Disconnecting the Battery, Towing the Machine, After Towing, AD-machine, AC-machine
Troubleshooting - Electrical Systems371-402Troubleshooting, Electrical Systems, Starting the Engine with Jump Leads, Fuse Assignment, Trouble Shooting "Starter", Instrument Cluster (A15), Trouble Shooting Economizer, The Machine Does Not Drive
Troubleshooting - Hydraulics403-412Trouble Shooting, Hydraulics, Insufficient Hydraulic Power, Trouble Shooting Axial Piston Pumps, The Machine Does Not Drive, Insufficient Travel Power, Check the Parking Brake
Troubleshooting - Diesel Engine413-732Trouble Shooting, Diesel Engine, Fault Code Display, Diagnostics Manual
Disposal and Special Tools733-740Final Shut-Down of Machine, Special Tools, Hydraulic System, Tests and Adjustments, Special Tools for Flushing, Electrics
Index741-750
Appendix - Travel Pump751-810A Supplier Documentation
Appendix - Drum Drive811-874
Appendix - Wheel Drive875-1091
Appendix - Steering Valve1092-1106
Appendix - Circuit Diagrams1107-1158B Circuit Diagrams, Hydraulic Diagram 362, Circuit Diagram 317

Quick Reference Specifications

SpecificationValuePage
EngineKubota D1803, 25.0 kW (33.5 hp) at 2400 rpmp. 61
Operating weight with ROPS (CECE), BW 100 AD-52500 kg (5512 lbs)p. 61
Operating weight with ROPS (CECE), BW 100 AC-52300 kg (5071 lbs)p. 65
Operating weight with ROPS (CECE), BW 120 AD-52700 kg (5953 lbs)p. 69
Travel speed0-10 km/hp. 61
Amplitude, BW 100 AD-50.5 mmp. 62
Fuel capacity35 litresp. 62
Water capacity, BW 100 AD-5205 litresp. 62
Water + emulsion capacity, BW 100 AC-5160 litres + 45 litres emulsionp. 67
Charge pressure relief valve (troubleshooting example)30 barp. 403
BrandBomag
ModelBW 100 AD-5, BW 120 AD-5, BW 120 AC-5, BW 100 AC-5
Machine TypeTandem Vibratory Roller
Manual TypeService Manual
LanguageEnglish
FormatSearchable PDF (Digital Download)
Pages1,158
File Size69 MB
Serial RangeS/N 101 880 33/34/35/36 1001 and up
Wiring DiagramsYes
Hydraulic SchematicsYes
Torque SpecificationsYes
Bookmarked / IndexedYes
SKU: BOMAG-BW100AD5BW120AD5BW12-SVC-F5D2E Categories: , Tags: , , , , Brand:

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