A compact planer that stops with half the lane still milled is not a fault you fix from memory, and the crew behind you knows it. This BOMAG Service Manual covers the BM 500/15 and BM 600/15 compact milling machines, serial ranges S/N 101 882 00 1001 and 101 882 11 1001, and its 1178 pages are the difference between swapping parts on a guess and working a fault through system by system.
It is BOMAG service documentation, document number 008 916 85, written in English for the mechanic doing the repair rather than the operator reading warnings. It follows the machine from the engine through the drives and hydraulics to the milling drum itself.
The PDF downloads immediately after purchase and carries over 17,000 bookmarks, so you can jump straight to the system you are chasing. Print the pages you need and let them get dirty at the machine; the file on your laptop stays clean.
What's Inside This Manual
| System | Pages | Key Topics |
|---|---|---|
| General | 1-28 | Bm 500/15, Bm 600/15, Compact Milling Machine, Safety Regulations, Important Notes, Transport Work with Cranes and Lifting Tackle, Electric Shock! |
| Technical Data | 29-34 | Dimensions, Weights, Milling Depth and Width, Travel Speeds, Engine Data, Filling Capacities |
| Maintenance | 35-44 | General Notes on Maintenance, Fuels and Lubricants, Engine Oil, Fuels, Quality, The Following Fuel Specifications Are Permitted:, En 590 |
| Electrics | 45-148 | Battery Service, Danger of Cauterisation ! Danger of Explosion!, Starting with Jump Wires, Main Battery Switch, No. 1 = Main Battery Switch, Position "I", Main Fuse |
| Codes - General Information | 149-154 | Codes -- General Information, Query Codes - General Information, Error Codes - General Information, Input Codes - General Information |
| Error Codes | 155-188 | Error Code Lists |
| Query Codes | 189-200 | Query Code Lists |
| Input Codes | 201-210 | Input Codes -- Display Function and Operation, Display Function and Operation, Input Codes -- Restoring Factory Settings, Input Codes -- Showing Logged Errors, Input Codes -- Deleting the Error Log |
| Replacement of Components | 211-212 | How to Proceed When Replacing Components?, Replacing the Control (ESX) |
| Engine | 213-258 | Checking the Engine Oil Level, Diesel Engine, Engine Description TCD 2012, Lubrication Oil Circuit TCD 2012 / 2013, Coolant Circuit TCD 2012 / 2013, Fuel System TCD 2012 / 2013, Exhaust Gas Recirculation TCD 2012 / 2013 |
| Engine Electrics | 259-364 | EMR3 System Components, Engine Control Unit, Pin Assignment of Engine Control EDC16 / EMR3, Rotary Speed Sensor for Camshaft, Speed Sensor, B114, Rotary Speed Sensor for Crankshaft, B130 |
| Milling Drive | 365-400 | Description, Milling Drive -- Overview, Repair, Overview Clutch Repair, Repair Overview V-Belt Unit, Gearbox Repair Overview, Remove the Clutch |
| Milling Drum | 401-418 | Description, Milling Drum - Overview, Repair, Replacing the Milling Drum, Repair Overview Milling Drum, Replacing Tool Holders, Wear Safety Goggles! |
| Milling Drum Housing | 419-442 | Repair, Repair Overview Hold-Down, Repair Overview Right Hand Side Plate, Repair Overview Left Hand Side Plate, Repair Overview Scraper, Split, Remove the Hold-Down |
| Conveyor Belt | 443-478 | Description, Conveyor Belt -- Overview, Frame, Care and Maintenance Work, Long - Repair, Repair Overview Conveyor Belt, Check, Tighten the Conveyor Belts |
| Travel Drive | 479-526 | Description, Travel System, Travel System -- Overview, Support Wheel Left, Support Wheel Right, Levelling, Care and Maintenance Work |
| Hydraulics - General | 527-560 | Hydraulics - Component Overview, Hydraulic Circuit, Open Circuit, Arrangement of Hydraulic Pumps, Variable Displacement Pumps, A10VG28/45/56 Ep, Description of Travel Pump, EP Control with Proportional Solenoid |
| Hydraulics - Travel, Milling, Functions | 561-582 | Hydraulics - Travel Circuit, Travel System, Description of Driving, Folding the Right Hand Wheel, Description of Crawler System, Levelling, Steering Circuit |
| Tests and Adjustments | 583-606 | Checking and Adjusting the Levelling, Special Tools, Checking/Adjusting the Roof Adjustment, Measuring the Clutch Operating Pressure, Checking/Adjusting the Brake Releasing Pressure, Checking the Brake Releasing Pressure, Checking and Adjusting the Steering Pressure |
| Suppliers Documentation | 607-852 | Travel Pump, Travel Motor, Steering Valve, Conveyor Belt Motor |
| Circuit Diagrams | 853-1178 | Hydraulic Diagram 161, Wiring Diagram 72, Wiring Diagram 77, Wiring Diagram 84, Wiring Diagram 98, Wiring Diagram 108 |
Quick Reference Specifications
| Specification | Value | Page |
|---|---|---|
| Engine | 4-cylinder Deutz diesel, 92 kW at 2100 rpm | p. 31 |
| Milling width | 500 mm | p. 30 |
| Milling depth | 0-210 mm | p. 30 |
| Milling cutters | 58 pieces, 15 mm line distance | p. 30 |
| Milling drum speed | 115/130/145 rpm | p. 30 |
| Operating weight (CECE), with conveyor belt | 7600 kg | p. 30 |
| Max. operating weight | 8400 kg | p. 30 |
| Working speed | 0-30 m/min | p. 30 |
| Travel speed | 0-6 km/h | p. 30 |
| Fuel capacity | approx. 230 litres | p. 31 |
| Water capacity (sprinkler) | approx. 600 litres | p. 31 |
| Hydraulic oil capacity | approx. 100 litres, HV 46 (ISO) | p. 31 |
