Bomag BW 216 D-4, BW 216 PD-4 Service Manual — Wiring Diagrams

Name: Bomag BW 216 D-4, BW 216 PD-4 Service Manual — Wiring Diagrams
Author: Bomag

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$39.99 USD · one-time payment

Model: BW 216 D-4 | BW 216 PD-4

Type: Single Drum Roller

Serial: S/N 101 583 23 / 101 583 24

1216 Pages·72 MB·Searchable PDF·English·Print-Ready

✓ Wiring Diagrams
✓ Hydraulic Schematics
✓ Torque Specs
✓ Multi-Level Bookmarks (11-level navigation)

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Factory service manual for the Bomag BW 216 D-4 and BW 216 PD-4 single drum soil compactors, the PD being the padfoot drum version. Covers the Deutz TCD 2013 L04 2V engine (119 kW at 2200 rpm) with EMR3 electronic management, including the flash code system for engine faults. You get real workshop numbers: travel circuit pressure tests (high pressure limitation 400 + 26 bar, charge pressure 26 bar), vibration circuit measurements (start up pressure 345 + 26 bar), steering pressure 175 + 26 bar, plus flushing and bleeding procedures for the hydraulics. Mechanical chapters walk through drum removal, change-over weights, the oscillating articulated joint, and cab glass replacement. Wiring and hydraulic diagrams are included with a proper guide to reading them.

What's Inside This Manual

System	Pages	Key Topics
General	1-32	Bw 216 D-4 / Bw 216 Pd-4, Single Drum Roller, Safety Regulations, Important Notes, Transport Work with Cranes and Lifting Tackle, Electric Shock!, Behaviour in Case of Faults
Technical Data	33-38	Dimensions, Weights, Travel Speeds, Vibration Data, Engine Data, Filling Capacities
Maintenance and Connection Overview	39-52	General Notes on Maintenance, Fuels and Lubricants, Engine Oil, Fuels, Coolant, Anti-Freeze Agent, Hydraulic Oil, Oil for Drive Axle
Tests and Adjustments	53-66	Special Tools, Pressure Tests in the Travel Circuit, Checking / Adjusting the Vibrator Shaft Speeds, Pressure Measurements in the Vibration Circuit, Switch on Vibration with High or Low Frequency., Nominal Value, Evaluation of Test
Flushing and Bleeding	67-102	Special Tools for Flushing, Flushing - General, Changing a Component, Chips (Abrasion) in the Oil, Before Flushing, Servicing the Flushing Filter Kit, Flushing the Drum Drive
Electrics	103-174	Understanding Circuit Diagrams, Structure, Potential Cross References, Relay Cross Reference, Current Paths, Component Cross References, Designation of Components in the Wiring Diagram
Dust Protection	175-180	Assembling the Dust Protection
Engine Electrics (Deutz EMR III)	181-310	EMR3 System Components, Engine Control Unit, Pin Assignment of Engine Control EDC16 / EMR3, Rotary Speed Sensor for Camshaft, Speed Sensor, B114, Rotary Speed Sensor for Crankshaft, B130
Electronic Modules	311-394	Bem, BOMAG Evib-Meter, Electrics Module A68, Electric Module K04, Heating/Air Conditioning Control
Speedometer Module	395-398	Description of Function, Teaching the Module
Service Training	399-462
Engine	463-520	Diesel Engine, Engine Description TCD 2013, 4 and 6 Cylinder, Lubrication Oil Circuit TCD 2012 / 2013, Coolant Circuit TCD 2012 / 2013, Fuel System TCD 2012 / 2013, Exhaust Gas Recirculation TCD 2012 / 2013, Engine Problems
Air Conditioning System	521-564	Physical Basics, A - Heat Absorption, Refrigerant R134a, Compressor Oil / Refrigeration Oil, Working Principle of the Air Conditioning System, Monitoring Devices, Description of Components
Replacing the Cab Window Panes	565-574	Auxiliary Materials, Safety Gloves, Removing and Installing the Window Pane
Drum	575-630	Special Tools, Single Drum Rollers, Removing and Installing the Drum, Repairing the Drum, Removing the Travel Motor, Dismantling, Assembling the Change- Over Weights, Dismantling the Change-Over Weight
Oscillating Articulated Joint	631-654	Dismantling the Oscillating Articulated Joint, Assembling the Oscillating Articulated Joint
Suppliers Documentation - Travel Pump	655-810
Suppliers Documentation - Vibration Pump	811-880
Suppliers Documentation - Travel Motor	881-962
Suppliers Documentation - Vibration Motor	963-986
Suppliers Documentation - Axle	987-1136	Drum Reduction Gear, Steering Valve
Circuit Diagrams	1137-1216	Hydraulic Diagram 581 202 06, Wiring Diagram 582 702 14, Wiring Diagram 582 702 30

Quick Reference Specifications

Specification	Value	Page
Engine	Deutz TCD 2013 L04 2V, 119 kW at 2200 rpm	p. 34
Operating weight (CECE) with ROPS and cabin, BW 216 D-4	15700 kg	p. 34
Operating weight (CECE) with ROPS and cabin, BW 216 PD-4	16200 kg	p. 34
Travel speeds (4 ranges)	0-4 / 0-5 / 0-7 / 0-11 km/h	p. 34
Travel pump high pressure limitation	400 + 26 bar	p. 35
Travel pump charge pressure (high idle)	26 bar	p. 35
Max. steering pressure	175 + 26 bar	p. 36
Fuel capacity	340 litres	p. 35
Engine oil capacity	15 litres	p. 35
Hydraulic oil capacity	60 litres, HV 46 (ISO)	p. 35
Valve clearance (intake / exhaust)	0,4 mm / 0,6 mm	p. 35

Brand	Bomag
Model	BW 216 D-4, BW 216 PD-4
Machine Type	Single Drum Roller
Manual Type	Service Manual
Language	English
Format	Searchable PDF (Digital Download)
Pages	1,216
File Size	72 MB
Serial Range	S/N 101 583 23 / 101 583 24
Wiring Diagrams	Yes
Hydraulic Schematics	Yes
Torque Specifications	Yes
Bookmarked / Indexed	Yes

Bomag BW 216 D-4, BW 216 PD-4 Service Manual — Wiring Diagrams

What's Inside This Manual

Quick Reference Specifications

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