The closed-loop travel circuit is the part of these single drum rollers nobody wants to troubleshoot from memory, and it takes the largest share of this Bomag BW 211 D-4, 213 D-4, 216 D-4 Service Training PDF, factory document 008 099 99, 156 pages covering all three machines. Hydraulic schematics trace the travel, vibration, charge and steering circuits down to their test and adjustment points, while wiring diagrams and module descriptions handle the electric system, seat contact switch included. Deutz diesel coverage walks you through valve clearance adjustment and assembly of the plug-in injection pump, then troubleshooting charts for travel, vibration and steering. Check the lift pump against its 10 bar fuel pre-pressure spec, and confirm the starter at 12 V and 3.1 kW before you condemn it. A roller parked beside an open lift is passes nobody is making. Bookmarks and a text layer get you to the right page fast, and the drum back to work.
Complete the set for your BW 211 D-4, BW 213 D-4, BW 216 D-4
What's Inside This Manual
| System | Pages | Key Topics |
|---|
| Documentation | 5 | Index of Related Bomag Publications (Each Sold Separately) |
| General | 6-7 | Drive Concept, Hydrostatic Drives, Operator Cabin, Monitoring Display, ROPS/FOPS, Articulated Joint |
| New Developments | 8 | Instrument Cluster, Warnings, Control Data |
| Technical Data and Adjustment Values | 9-16 | Engine, Travel Pump, Travel Motor, Drum Drive, Vibration Pump, Steering and Charge Pump |
| Maintenance | 17-21 | Maintenance Table |
| Deutz Diesel Engine | 22-57 | Service Side, Starter Side, Lubrication Oil Circuit, Coolant Circuit, Fuel System, Checking and Adjusting the Valve Clearance, Assembly of the Plug-In Injection Pump |
| Travel System | 58-99 | Travel Pump, Control, Charge Pressure Relief Valve, High Pressure Relief Valve, Pressure Override, Axle Drive Motor, Drum Drive Motor, Test and Adjustment Points |
| Vibration | 100-114 | Vibration Pump, High Pressure Relief Valves, Control, Vibration Motor, Drum, Test and Adjustment Points, Vibration System, Trouble Shooting Vibration |
| Steering | 115-125 | Charge Pump, Steering Pump, Steering Valve, Articulated Joint, Measuring and Adjustment Points, Trouble Shooting Steering |
| Electric | 126-156 | Seat Contact Switch, Module Description |
Quick Reference Specifications
| Specification | Value | Page |
|---|
| Starter power | 3.1 kW | p. 10 |
| Starter voltage | 12 V | p. 11 |
| Fuel pre-pressure (main fuel filter) | 10 bar | p. 31 |
| Pressure retaining valve | 5 bar | p. 28 |
| Fuel pre-pressure (connecting line lift pump – main filter) | 10 bar | p. 28 |
| Intake valve clearance | 0.3 mm | p. 31 |
| Exhaust valve clearance | 0.5 mm | p. 31 |
| Tightening torque for cylinder head cover | 9 +/- 1 Nm | p. 48 |
| Multi-function valves tightening torque | 89 Nm | p. 72 |
| Pressure test port, vibration pressure low amplitude | max. 371 bar | p. 112 |
| Pressure test port, vibration pressure high amplitude | max. 371 bar | p. 112 |
| Battery capacity | 103A | p. 143 |
