From the Deutz 2012C diesel with EMR through the hydrostatic travel drive, vibration circuit, steering and electrics, this 255-page Bomag BW 216, BW 219 and BW 226 Service Training PDF (OEM 008 097 20) walks the DH-4 and PDH-4 versions of all three single drum rollers end to end. Wiring diagrams and hydraulic schematics close out the book, behind an electrics section filling roughly the last third with fault code and signal descriptions. Travel pump, drum drive motor and exciter each get their own test and adjustment points, so you chase a weak drive or dead vibration against measured pressures instead of hunches. Set charge pressure at port X near 26 bar on your 216, and pull the plug-type injection pump screws down in stages from 5 Nm to 30 Nm. A roller sitting between passes for want of one valve setting bleeds a whole shift. Bookmarked and text-searchable, the download hands you that figure in seconds.
What's Inside This Bomag BW 216 to 226 DH/PDH-4 Manual
| System | Pages | Key Topics |
|---|
| Documentation | 5 | Index of Related Bomag Publications (Each Sold Separately) |
| General | 6-7 | Drive Concept, Hydrostatic Drives, Hydraulic Motors, Cabin, Monitoring Display, Windscreen Wiper and Washer Systems |
| New Features | 8-12 | Multi-Function Travel Lever, Display, Control, Operation, Data Collector |
| Technical Data and Adjustment Values | 13-19 | Engine, Travel Pump, Reduction Gear, Travel Motor, Drum Drive, Vibration Pump, Vibration Motor, Steering and Charge Pump |
| Maintenance | 20-30 | Maintenance Chart |
| Deutz Diesel Engine 2012C with Emr | 31-76 | Service Side, Starter Side, Lubrication Oil Circuit, Coolant Circuit, Fuel System, Emr, Trouble Shooting, Diagnostics Serdia |
| Travel System | 77-119 | Travel Pump, Control, Charge Pressure Relief Valve, High Pressure Relief Valve, Pressure Override Valve, Axle Drive Motor, Drum Drive Motor, Test and Adjustment Points |
| Vibration | 120-140 | Vibration Pump, High Pressure Relief Valves, Control, Vibration Motor, Drum, Test and Adjustment Points, Vibration System, Trouble Shooting Vibration |
| Steering | 141-153 | Charge Pump, Steering Pump, Steering Valve, Articulated Joint, Measuring and Adjustment Points, Trouble Shooting Steering |
| Electrics | 154-255 | Description of Errors, Description of Signals, Fault Codes |
Quick Reference Specifications
| Specification | Value | Page |
|---|
| Injection pump screws tightening torque (initial) | 5 Nm | p. 71 |
| Injection pump screws tightening torque (final stages) | 7 Nm, 10 Nm and 30 Nm | p. 72 |
| Flushing quantity | 10 to 16 l/min | p. 99 |
| Flushing quantity limitation valve pressure | 16 bar | p. 99 |
| Port X pressure | approx. 26 bar | p. 110 |
| Prop. solenoid voltage/current | 12V / 0,4-1,2 A | p. 110 |
| Main fuse | 125A | p. 222 |
| Starter holding current | 10A | p. 222 |
| Starter pull-in current | 50A | p. 222 |
| Battery capacity | 103A | p. 234 |
| Engine Power (ISO 9249) | 147 kW | p. 14 |
| Valve Clearance (Inlet) | 0.3 mm | p. 14 |