Charge pressure, servo control, multi-function valves: the closed-loop travel system fills 53 pages of this Bomag BW 216 D-3, BW 219 DH-3 and BW 225 PD-3 service manual PDF, a 217-page factory service book, OEM ID 008 098 29, covering seven single drum roller variants across the 216, 219 and 225 families. Hydraulic schematics trace each circuit from travel pump to drum drive motor with reduction gear, and the wiring section maps power supply, brakes, speed range selector and Anti Spin Control. Troubleshooting charts for travel, vibration and steering run faults down to a pressure you can check at the port. When it goes back together, fill the hydraulic system with 60 liters and torque the multi-function valves to 15 Nm on installation. Guess wrong and you buy that pump twice. Pay once for the bookmarked PDF and it rides with the roller for as long as you own it.
Other edition of this manual
What's Inside This Manual
| System | Pages | Key Topics |
|---|
| Documentation | 5-6 | Index of Related Bomag Publications (Each Sold Separately) |
| General | 7-8 | Drive System, Diesel Engine, Hydrostatic Drive, Operator's Cabin, Monitoring Board, ROPS/FOPS |
| List of Components | 9 | Drum Drive Motor, Vibration Motor, Articulated Joint, Steering/Charge Pump, Travel Pump, Hydraulic Oil Filter |
| Technical Data | 10-47 | Engine, Travel Pump, Vibration Pump, Vibration Motor, Steering and Charge Pump, Rear Axle |
| Maintenance | 48-51 | Maintenance Table |
| Deutz Diesel Engine | 52-71 | Service Side, Starter Side, Lubrication Oil Circuit, Coolant Circuit, Checking and Adjusting the Valve Clearance, Plug-In Injection Pump |
| Travel System | 72-124 | Travel Pump, Servo Control, Multi-Function Valves, Charge Pressure Relief Valve, Axle Drive Motor, Drum Drive Motor with Reduction Gear, Flushing Valve |
| Vibration | 125-150 | Vibration Pump, Vibration Motor, Trouble Shooting Vibration |
| Steering | 151-164 | Steering Pump, Steering Valve, Articulated Joint, Trouble Shooting Steering |
| Electrical System | 165-217 | Power Supply, Ignition and Starter Circuit, Fault Monitoring Board, Brakes, Speed Range Selector, Anti Spin Control |
Quick Reference Specifications
| Specification | Value | Page |
|---|
| All Models |
| Engine coolant capacity | 20 l | p. 47 |
| Engine oil capacity | 20 l | p. 47 |
| Flange screws of the single injection pump (final tightening) | 30 Nm | p. 69 |
| Multi-function valve installation torque | 15 Nm | p. 90 |
| Shut-down time for Hydraulic oil filter (B21) | 2 minutes | p. 174 |
| Shut-down time for Coolant temperature (B53) | 2 minutes | p. 174 |
| F00 fuse, battery | 125A | p. 187 |
| F40 fuse | 25A | p. 187 |
| BW 216 D-3 |
| Engine Power (ISO 9249) | 137 kW | p. 10 |
| BW 216 DH-3 |
| Engine Power (ISO 9249) | 137 kW | p. 16 |
| BW 216 PDH-3 |
| Engine Power (ISO 9249) | 137 kW | p. 18 |
| BW 219 DH-3 |
| Engine Power (ISO 9249) | 137 kW | p. 28 |
