When a BW 219 or BW 226 stops compacting halfway through a lift, the fill does not wait and neither does the paving plan behind it. This is the BOMAG Service Manual for the single drum rollers BW 219 DH-5, BW 219 PDH-5, BW 226 DH-5 and BW 226 PDH-5, serial number ranges 101 586 33, 101 586 37, 101 586 40 and 101 586 42 from 1001 and up, BOMAG document number 008 400 76.
Across 1026 pages in English it is the workshop reference for these machines, covering the smooth drum DH-5 models and the padfoot PDH-5 versions in one book. It is written for the mechanic who is alone with the machine on the fill, with no dealer technician on the way.
Delivered as a PDF download of about 75 MB, it works on a laptop in the cab, or you can print the pages you need and take them to the bench, where they can get dirty.
Other edition of this manual
What's Inside This Bomag BW 219 DH-5, BW 219 PDH-5, BW 226 DH-5, BW 226 PDH-5 Manual
| System | Pages | Key Topics |
|---|---|---|
| General Information | 1-62 | Concerning Your Safety, Basic Prerequisites, Definition of Responsible Persons, Fundamentals for Safe Operation, Handling Fuels and Lubricants, Load/Transport the Machine, Start-Up Procedure |
| Technical Data | 63-94 | Dimensions, Weights, Travel Characteristics, Exciter System, Padfoot Drum, Filling Capacities |
| Overview of Machine | 95-114 | General Information, Terrameter, Economizer, Bcm 05, BCM Start, BCM Net, BOMAG Telematic |
| Electric Systems | 115-312 | Basic Principles, Measuring Method, Understanding Circuit Diagrams, Telemecanique Switch, Deutsch Plug, Series DT and DTM, Overview of Electric System, Central Electrics |
| Hydraulic System | 313-388 | Basic Principles, Open and Closed Hydraulic Circuit, Swash Plate Principle, Pump, Motor, External Gear Pumps, Overview of Hydraulics, Description of Hydraulic Components |
| Machine Assemblies - Diesel Engine | 389-476 | Overviews, Lubrication Oil Circuit TCD 4.1 / 6.1, Coolant Circuit TCD 4.1 / 6.1, Common Rail System (CRS), Wastegate Charge Pressure Controller, Exhaust Gas Recirculation, EAT - Exhaust Aftertreatment System |
| Machine Assemblies - Drum | 477-555 | Repair Overview for Drum, Dismantling the Drum, Assembling the Drum, Smooth Drum Scraper; Installation and Removal, Pad Foot Scraper; Installation and Removal, Padfoot Shell; Installation and Removal, Inspection and Maintenance Work |
| Machine Assemblies - Articulated Joint and Drive Axle | 556-570 | Oscillating Articulated Joint, Overview, Dismantling the Oscillating Articulated Joint, Assembly of Oscillating Articulated Joint, Checks Prior to Start Up, Every 250 Operating Hours, Every 1000 Operating Hours |
| Machine Assemblies - Air Conditioning and Heating | 571-614 | Overview of Air Conditioning System, Physical Principles, Refrigerant R134a, Compressor Oil / Refrigeration Oil, Working Principle of the Air Conditioning System, Monitoring Devices, Description of Components |
| Machine Assemblies - Cabin and ROPS | 615-630 | Cabin Assembly, Preparations, Final Function Tests and Checks, ROPS/FOPS Assembly, Final Work |
| Troubleshooting - Emergencies and Electrics | 631-662 | Emergency Procedures, Actuating the Emergency Stop Switch, Disconnecting the Battery, Emergency Exit, Towing the Machine, After Towing, Troubleshooting, Electrical Systems |
| Troubleshooting - Diesel Engine (Deutz DTC List) | 663-729 | Trouble Shooting, Diesel Engine, Starting the Engine with Jump Leads, Engine Malfunctions, SCR System Warning Strategy, Deutz DTC Fault Code List, EMR4 |
| Troubleshooting - Hydraulics, a/C, Heating | 730-782 | Trouble Shooting, Hydraulics, Insufficient Hydraulic Power, Troubleshooting Axial Piston Pumps, Troubleshooting Axial Piston Motors, Troubleshooting Table for Hydraulic Components, Troubleshooting, Air Conditioning System, Trouble Shooting Procedure |
| Special Tools | 783-792 | Electrics, Hydraulic System, Tests and Adjustments, Special Tools for Flushing, Special Tools for Oscillating Articulated Joint, Drum, List of Special Tools |
| Index | 793-810 | |
| Appendix - Circuit Diagrams | 811-1000 | Circuit Diagram 327, Circuit Diagram 522 |
| Appendix - Hydraulic Diagrams | 1001-1026 | Hydraulic Diagram 479, Hydraulic Diagram 480 |
Quick Reference Specifications
| Specification | Value | Page |
|---|---|---|
| Engine | Deutz TCD 6.1 L6, Tier 4f | p. 65 |
| Operating weight with ROPS cabin (CECE), BW 219 DH-5 | 19400 kg (42770 lbs) | p. 65 |
| Max. operating weight, BW 219 DH-5 | 22000 kg (48502 lbs) | p. 65 |
| Static linear load, BW 219 DH-5 | 60.1 kg/cm (337 pli) | p. 65 |
| Engine speeds (low idle / ECO / high idle) | 800 / 1800 / 2300 rpm | p. 79 |
| Valve clearance (angle method, intake / exhaust) | 75° ±15° / 120° ±15° | p. 79 |
| Charge pressure relief valve (high idle, travel pump 1) | 25 bar | p. 79 |
| Fuel capacity | 235 litres | p. 92 |
| AdBlue/DEF tank | 20 litres | p. 92 |
| Hydraulic oil capacity | 75 litres, HV 46 (ISO) | p. 92 |
| Engine oil capacity | 15.5 litres | p. 92 |
| Drum half shell bolts torque | 463 Nm (341 ft·lbf) | p. 533 |
