Bomag put 008 190 17 on this one: 82 pages of repair procedure for the BW 62 H and BW 65 H double vibratory rollers. The travel pump and travel motor come apart step by step, with installation weights called out so you know what you are lifting, and the travel control cable section covers machines with and without Safety Control C4. Pressure testing starts at the engine, 2960 rpm at high idle (page 22), then roughly 200 bar at the travel pump test port (page 23), with the charge pressure relief valve set to 11 bar (page 16). Drum work runs from exciter shaft end float, 0.2 to 1.6 mm (page 58), through vibration drive V-belt deflection of 10 to 15 mm (page 57). A roller this small gets written off over a fault worth one afternoon. Bookmarked and text-searchable, so the figure you need is two clicks from the cover.
What's Inside This Repair Manual
| System | Pages | Key Topics |
|---|
| Practical Information | 2 | |
| General | 7-20 | Safety Regulations, General Notes for Repairs, Technical Data, Tightening Torques, Special Tools |
| Engine Speed and Travel Pump Testing | 21-23 | Engine Speed Check, Travel Pump Pressure Tests, Hydraulic Test Case, Pump-Testing Equipment |
| Travel Pump Repair | 24-32 | Repair Survey, Disassembling Travel Pump, Assembling Travel Pump, Charge Pressure Relief Valve, Rotor and Shaft Installation |
| Travel Motor Repair | 33-44 | Repair Survey, Disassembling Travel Motor, Assembling Travel Motor, Valve Housing, Balance Plate, Splined Shaft |
| Travel Control Cable Removal and Installation | 45-49 | Removing Control Cable, Installing Control Cable, Water Tank Removal, Steering Rod, Resetting Device |
| Travel Control Cable with Safety Control C4 | 50-54 | Safety Control C4 Removal, Safety Control C4 Installation, Releasing Lever, Contact Button, Function Check |
| Vibration and Drum | 55-81 | Checking the Exciter Shaft Speed, Trouble Shooting in the Vibration System, Removing and Installing the Drum, Repair Survey Drum, Disassembling the Drum, Assembling the Drum |
| Contact Information | 82 | Regional Branches, International Subsidiaries, Email Addresses, Telephone Numbers |
Quick Reference Specifications
| Specification | Value | Page |
|---|
| All Models |
| Travel pump installation weight | 15.3 kg | p. 24 |
| Travel motor installation weight | approx. 10 kg | p. 35 |
| Vibration drive V-belt deflection | 10 to 15 mm | p. 57 |
| Exciter shaft end float | 0.2 mm to 1.6 mm | p. 58 |
| Charge pressure relief setting | 11 bar | p. 16 |
| Vibration frequency | 55 Hz | p. 16 |
| Fuel tank capacity | 5 L | p. 16 |
| Water tank capacity | 60 L | p. 16 |
| BW 62 H |
| Operating weight (Cece), BW 62 H | 592 kg | p. 15 |
| Static linear load, BW 62 H | 4.9 kg/cm | p. 15 |
| BW 65 H |
| Operating weight (Cece), BW 65 H | 709 kg | p. 15 |
| Static linear load, BW 65 H | 5.5 kg/cm | p. 15 |
