One factory book serves seven of Bomag's BW-5 tandem and combination rollers: 176 pages, OEM document 008 067 01, written for the operator's seat rather than the shop bench. Covering the BW 80 AD-5, 90 AD-5, 100 ADM-5, 90 SC-5, 100 SC-5, 100 ACM-5 and 100 SCC-5, this operator manual PDF walks you from pre-start checks through vibration control, crabwalk setting, both sprinkling systems, jump starting and towing. A maintenance table then schedules everything from the 10-hour oil and coolant checks out to the 3000-hour injection pump inspection, backed by a full fuels and lubricants chart and an engine troubleshooting chapter. Set the scrapers 2 mm off the rubber tires; drain up to 5 liters of sludge from the fuel tank at each 500-hour service. A roller parked mid-mat over one missing interval costs more than this file ever will. Pay once, and the bookmarked, text-searchable PDF is yours for the life of your machine.
What's Inside This Bomag BW 80–100 Series Operator Manual
| System | Pages | Key Topics |
|---|---|---|
| Technical Data | 11-34 | Bw 80 Ad-5 Technical Data, Bw 90 Ad-5 Technical Data, Bw 100 Adm-5 Technical Data, Bw 90 Sc-5 Technical Data, Bw 100 Sc-5 Technical Data, Bw 100 Acm-5 Technical Data, Bw 100 Scc-5 Technical Data |
| Safety Regulations | 35-60 | General Safety Instructions, Loading and Transporting, Starting the Machine, Driving the Machine, Maintenance Work Safety |
| Display and Control Elements | 61-76 | Indicators and Control Elements |
| Operation | 77-108 | General, Tests Before Taking Into Operation, Electronic Immobilizer, Driver'S Seat, Starting the Engine, Starting with Jump Wires, Driving the Machine, Stopping the Machine |
| Maintenance | 109-166 | Fuels and Lubricants, Table of Fuels and Lubricants, Running-In Instructions, Maintenance Table |
| Trouble Shooting | 167-172 | Engine Problems |
| Disposal | 173-176 | Final Shut-Down of Machine |
Quick Reference Specifications
| Specification | Value | Page |
|---|---|---|
| All Models | ||
| Fuel tank sludge drain capacity | 5 L (1.3 gal US) | p. 145 |
| Scraper distance from rubber tires | 2 mm (0.08 in) | p. 144 |
| Tightening torques for screws with metric unified thread | 3 Nm to 2400 Nm | p. 165 |
| Engine Oil Change Interval | 250 hours | p. 114 |
| Valve Clearance (Intake and Exhaust) | 0.15 mm | p. 149 |
| Max. Towing Speed | 1 km/h | p. 102 |
| BW 80 AD-5 | ||
| Engine Oil Capacity | 3.9L | p. 14 |
| Fuel Tank Capacity | 30L | p. 14 |
| Water Sprinkling System Capacity | 100L | p. 14 |
| Hydraulic Oil Capacity | 14L | p. 14 |
| Coolant Capacity | 9L | p. 14 |
| BW 100 ACM-5, BW 100 SCC-5 | ||
| Tire Pressure | 2 - 2.5 bar | p. 163 |
Bomag BW 80–100 Series Common Problems This Manual Covers
Bomag BW 90 AD-5 engine cranks but will not start after sitting overnight
Check fuel level and battery connections, and confirm the electronic immobilizer is disarmed before cranking again. Work through the engine no-start table on page 169 step by step. Drain water and sludge from the fuel tank, up to 5 L (1.3 gal US) may come out, then bleed the fuel system and retry.
Manual Section: Engine Problems p. 169Roller stops traveling once hydraulics warm up, travel lever has no effect
Check the hydraulic oil level on the sight glass and top up if low before restarting. Watch the display for warning lamps as the machine warms; indicator meanings start on page 61. If drive does not return, park safely and call service; if the machine must be moved, tow it at no more than 1 km/h (page 102).
Manual Section: Display and Control Elements p. 61Engine keeps running after ignition key is turned to the off position
Press the emergency stop button to shut the engine down, then apply the parking brake. Inspect the visible wiring at the engine stop solenoid for chafed insulation and taped-over splices before condemning the solenoid itself. Review the correct shutdown sequence on page 88, and add a wiring check to every 250 hour service.
Manual Section: Operation p. 88Water spray system not wetting the drum, asphalt sticking to drum surface
Drain and refill the water tank with clean water, then remove and flush each spray nozzle and the inline filter. Clean the scraper bars so buildup does not carry onto the drum; on rubber tires, set the scrapers 2 mm (0.08 in) off the tire surface (page 144). Wet the drum before the first pass.
Manual Section: Maintenance p. 144Combination roller pulls to one side, rubber tires leaving uneven marks on mat
Measure the pressure in all rubber tires cold; on the BW 100 ACM-5 and BW 100 SCC-5, inflate to 2 to 2.5 bar and keep every tire equal (page 163). Check the tread for packed asphalt and clean it off. Uneven pressures steer the machine off line and print marks into the mat.
Manual Section: Maintenance p. 163Frequently Asked Questions
What is the valve clearance specification for the Bomag BW 80-100 Series engine?
The valve clearance for both the intake and exhaust valves must be set to 0.15 mm (0.006 in) on a cold engine. p. 149
What is the tightening torque for the articulation lock screws during crabwalk adjustment on the Bomag BW 80-100 Series?
When setting the crabwalk, the screws must be tightened to a torque of 300 Nm (221 ft.lbs). p. 97
What is the engine oil capacity for the BW 80 AD-5?
The engine oil capacity for the BW 80 AD-5 is approximately 3.9 liters (1.0 gal us). p. 118
What is the recommended tire pressure for the machine?
The nominal tire pressure is 2 to 2.5 bar (29 to 36 psi); the manual quotes it for the BW 100 ACM-5 and BW 100 SCC-5. p. 163
How often should the engine oil and filter be changed after the initial running-in period?
After the initial running-in period, the engine oil and filter should be changed every 250 operating hours. p. 123
How will I receive this Bomag BW 80 AD-5 Operator Manual?
This is a 176-page searchable PDF ready for immediate download. Works on any device, so pull it up on your phone while you're under the hood. No shipping, no waiting.
Is this Bomag BW 80 AD-5 Operator Manual printable?
Yes, printing is unrestricted: a single page, a chapter, or the lot, on letter or A4.
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