Hooking up gauges to check travel circuit pressures on a Bomag roller right now? This 458-page 5-series service manual (OEM 008 925 60) covers all eight BW 80-100 tandem and combination roller variants, from the BW 80 AD-5 up to the BW 100 SCC-5. It puts detailed electrical circuit diagrams and hydraulic schematics on your device. The documentation walks you through flushing the closed-loop travel pump, servicing the drum drive motor, and tracing electric faults through the Telemecanique switches and Deutsch plug connectors. Factory specifications are laid out clearly, with exact limits like the 300 to 350 Nm torque rating for M18 fine-thread wheel nuts or the 15-second switch-off delay for the water spray system. Guessing at a swash plate adjustment costs you a ruined travel pump and a stopped paving train. Download this bookmarked file once and keep it permanently to fix your roller.
Complete the set for your BW 80 AD-5, 90 AD-5, 90 AC-5…
- Operator Manual: Bomag BW 80 AD-5, 90 AD-5, 100 ADM-5, 90 SC-5, 100 SC-5, 100 ACM-5, 100 SCC-5 Operator Manual (S/N 101 462 00 3159 and up)
- Operator Manual: Bomag BW 80 AD-5, 90 AD-5, 100 ADM-5, 90 SC-5, 100 SC-5, 100 ACM-5, 100 SCC-5 Operator Manual (S/N 101 462 00 1139 and up)
Other edition of this manual
What's Inside This Bomag BW 80 AD-5, 90 AD-5, 90 AC-5, 100 ADM-5, 100 ACM-5, 90 SC-5, 100 SC-5, 100 SCC-5 Manual
| System | Pages | Key Topics |
|---|
| General | 7-44 | Introduction, Safety Regulations, Maintenance and Repair (Notes on Repair) |
| Technical Data | 45-86 | Bw 80 Ad-5 (Noise and Vibration Data), Bw 90 Ad-5 (Noise and Vibration Data), Bw 90 AC-5 (Noise and Vibration Data), Bw 100 Adm-5 (Noise and Vibration Data) |
| Electric Systems | 111-206 | Basic Principles (Measuring Method, Understanding Circuit Diagrams, Telemecanique Switch, Deutsch Plug, Series Dt and Dtm, Magnetic Coil Plug) |
| Hydraulic System | 207-294 | Basic Principles (Open and Closed Hydraulic Circuit, Swash Plate Principle, Pump, External Gear Pumps, Reversible External Gear Motor), Overview of Hydraulics (Pump Overview) |
| Machine Assemblies | 295-358 | Diesel Engine (Overview of Diesel Engine, Kubota Diesel Engine, Check the Injection Valves, Checking the Fuel Injection Pump, Maintenance Work) |
| Troubleshooting | 359-394 | Preliminary Remarks, Emergency Procedures (Actuating the Emergency Stop Switch, Disconnecting the Battery, Towing the Machine), Towing - Tandem Vibratory Roller |
| Special Tools | 395-400 | Electrics |
| Appendix | 411-458 | Circuit Diagrams (Circuit Diagram 368, Hydraulic Diagram 289) |
Quick Reference Specifications
| Specification | Value | Page |
|---|
| Tightening torques for wheel nuts (fine thread) M18 x 1.5 | 300 - 350 Nm | p. 39 |
| Tightening torques for wheel nuts (fine thread) M20 x 1.5 | 400 - 500 Nm | p. 39 |
| Tightening torque for screw (1) on Telemecanique switch | 0.6 Nm | p. 130 |
| Water in fuel warning light shutdown time | 2 minutes | p. 182 |
| Sprinkling system switch-off delay | 15 seconds | p. 180 |
| Compressed air pressure for cleaning air filter cartridge | 2 bar (30 psi) | p. 310 |
| Bearing housing tightening torque | 300 Nm | p. 333 |
| Hexagon nut tightening torque | 300 Nm | p. 339 |
| Nominal value for gap X | 2 mm | p. 347 |
| Tightening torque for rubber buffers | 211 Nm | p. 357 |
| Max. operating weight | 1900 kg | p. 47 |
| Operating weight (CECE) | 1550 kg | p. 47 |
