Bomag packed 216 pages into this operator manual PDF (OEM 008 067 01) so your crew can run and maintain seven light tandem and combination rollers, from the BW 80 AD-5 through the BW 100 SCC-5, without a call to the dealer. The maintenance chapter takes the largest share of the book, working through every service interval from 10 to 3000 operating hours: hydraulic oil filters, V-belt tension, valve clearance, antifreeze concentration. Vibration in manual and automatic mode, the Economizer, pressure and emulsion sprinkling, crabwalk, and towing for both drive types each get their own procedure, while the troubleshooting section covers jump starting and fuse assignment down to the main battery fuse. Set scrapers 2 mm off the rubber tires; put the battery on charge once it reads below 12.25 V. An idle roller stalls the whole paving train behind it. Bookmarked and text-searchable, this PDF is ready to download now.
What's Inside This Bomag BW 80-100 Series (-5) Operator Manual
| System | Pages | Key Topics |
|---|---|---|
| Technical Data | 11-46 | Technical Data Bw 80 Ad-5 (Noise and Vibration Data), Technical Data Bw 90 Ad-5 (Noise and Vibration Data), Technical Data Bw 100 Adm-5 (Noise and Vibration Data) |
| Safety Regulations | 47-72 | General Safety Notes, Loading and Transporting, Starting the Machine, Driving the Machine, Maintenance Work |
| Indicators and Control Elements | 73-88 | General Notes, Description of Indicators and Control Elements, Instrument Cluster |
| Operation | 89-138 | General, Checks Prior to Start Up, Electronic Immobilizer, Driver’S Seat, Starting the Engine, Driving the Machine (Seat Contact Switch), Stopping the Machine |
| Maintenance | 139-200 | Fuels and Lubricants (Engine Oil, Fuel, Coolant, Hydraulic Oil), List of Fuels and Lubricants, Running-In Instructions, Maintenance Table |
| Trouble Shooting | 201-210 | Starting with Jump Wires, Engine Problems, Fuse Assignment (Notes on Safety, Central Electrics, Main Battery Fuse) |
| Disposal | 211-216 | Final Shut-Down of Machine |
Quick Reference Specifications
| Specification | Value | Page |
|---|---|---|
| Reference value for fully charged battery | 12.6 V | p. 174 |
| Reference value for 50% discharged battery | 12.3 V | p. 174 |
| Nominal gap between scrapers and rubber tires | 2 mm (0.08 in) | p. 177 |
| Tightening torques for screws with metric unified thread | 3 Nm to 2400 Nm | p. 198 |
| Fuel Tank Capacity | 30L | p. 15 |
| Water Tank Capacity | 100L | p. 15 |
| Engine Oil Capacity | 3.9L | p. 150 |
| Coolant Capacity | 9L | p. 150 |
| Hydraulic System Oil Capacity | 14L | p. 150 |
| Emulsion Tank Capacity | 11L | p. 40 |
| Valve Clearance (Intake and Exhaust) | 0.15mm | p. 182 |
| Tightening Torque for Articulation Lock Screws | 300Nm | p. 118 |
Bomag BW 80-100 Series (-5) Common Problems This Manual Covers
Bomag BW 90 AD-5 engine will not start or cranks slowly after sitting overnight
Check the travel lever is in the braking position and the emergency stop button is unlocked before cranking. Test battery voltage: fully charged reads 12.6 V; recharge anything below 12.25 V, per the reference values on page 174. Then work the engine troubleshooting table on page 205 for fuel supply and filter checks.
Manual Section: Trouble Shooting p. 205No vibration at the drum, or vibration pre-selection switch does not respond
Verify the vibration pre-selection switch position first; a switch left in the wrong position reads on the mat exactly like a dead vibration system. Check the switch against the indicator and control element descriptions starting on page 74. Confirm hydraulic oil level at the sight glass; the system holds 14 L. If controls and oil check out, work the troubleshooting procedures on page 205.
Manual Section: Indicators and Control Elements p. 74Engine overheats and temperature warning comes on during long vibration passes in summer heat
Check coolant level with the engine cold and top up; the system holds 9 L. Clean dust and asphalt fume residue out of the radiator fins and check V-belt tension by hand. Follow the overheating rows in the engine troubleshooting table on page 205, and pull cleaning intervals from the maintenance schedule. Sort cooling before running another pass.
Manual Section: Trouble Shooting p. 205Machine will not travel or travel lever feels loose with excessive play
Check the travel lever moves freely and returns to the braking position. Verify the seat contact switch is made; the drive cuts out with nobody in the seat, per the operating instructions on page 95. If lever play feels abnormal, stop and call service. Tow off the mat at no more than 1 km/h, per page 126.
Manual Section: Operation p. 95Hard starting and thick white exhaust smoke on frosty mornings early in the season
Drain the engine oil and refill with a viscosity grade matched to ambient temperature, using the fuels and lubricants tables in the maintenance section from page 139; capacity is 3.9 L, listed on page 150. The full oil and filter cartridge change procedure runs from page 167. Fill winter-grade fuel before the frost; the tank holds 30 L, per page 15. Sort the oil grade before the first cold start of the season.
Manual Section: Maintenance p. 139Frequently Asked Questions
How do I reset the air filter service indicator?
After cleaning or replacing the air filter cartridge, press the reset button for the red piston on the filter service indicator to reset it. p. 163
What is the valve clearance specification for the engine in the Bomag BW 80-100 Series (-5)?
The valve clearance for both the intake and exhaust valves is 0.15 mm (0.006 in) when the engine is cold. p. 182
What is the tightening torque for the front frame screws when setting crabwalk on a Bomag BW 80-100 Series (-5)?
When setting the crabwalk, the screws for the front frame must be tightened to a torque of 300 Nm (221 ft.lbs). p. 118
What is the recommended tire pressure for the rubber tires on the Bomag BW 80-100 Series (-5)?
The nominal air pressure for the rubber tires on ACM/SCC machines is 2 to 2.5 bar (29 to 36 psi). p. 196
What is the required tightening torque for the eye bolts on the foldable ROPS of a Bomag BW 80-100 Series (-5)?
When folding up the ROPS, the eye bolts must be tightened to a torque of 50 to 80 Nm (37 to 60 ft.lbf). p. 137
What do I get after purchasing this Bomag BW 80 AD-5 manual?
You get a 216-page searchable PDF that downloads instantly after checkout. Open it on your laptop, tablet, or phone, and bring it right to the shop floor.
Can I print specific sections of this Bomag BW 80 AD-5 Operator Manual?
Printing is allowed without restriction. Pull the pages you need for the job and bin them when they get greasy.
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