Milling drum, crawler tracks, conveyor system, water spray: the Bomag BM 2000/60 operator manual PDF (OEM 008 060 61) walks all of them across 174 pages of factory operating and maintenance instruction for this cold milling machine. Console layouts fill a solid stretch of the book, mapping every switch on the left, middle and right operating panels plus the automatic and ultrasonic levelling controls, while the maintenance section sequences every service from engine oil checks to cutting tool replacement against the factory interval table. A troubleshooting chapter closes it out with engine fault logic. Set gathering belt tension to 50 mm of compression under 100 to 150 N, and replace the milling drum V-belt pulley when wear opens the groove from 14.24 to 15.24 mm. Guess a belt tension and you buy a belt; guess twice and you buy downtime. Bookmarked, text-searchable, downloadable today: check the fuels and lubricants table and order the right oil the first time.
What's Inside This Bomag BM 2000, BM 60 Operator Manual
| System | Pages | Key Topics |
|---|---|---|
| Technical Data | 9-12 | Weights, Rotor, Drive, Crawler Tracks, Conveyor System, Electric System |
| Safety Regulations | 13-26 | General |
| Indicators and Controls | 27-58 | View of Operating Console Left, Middle, Right, Display and Control Elements Operator's Stand, View Rear Right Hand Control Panel, Control Elements on Rear Right Hand Control Panel |
| Operation | 59-98 | Tests Before Taking Into Operation, Starting the Engine, Starting with Jump Wires, Shutting Down the Engine, Steering, Lifting / Lowering the Machine |
| Maintenance | 99-166 | Fuels and Lubricants, Table of Fuels and Lubricants, Running-In Instructions, Maintenance Table, Check the Engine Oil Level, Check, Clean the Water Separator, Check the Fuel Level |
| Trouble Shooting | 167-174 | General Notes, Engine |
Quick Reference Specifications
| Specification | Value | Page |
|---|---|---|
| Tension of gathering belt compression depth | 50 mm under a force of 100 - 150 N | p. 118 |
| Tension of loading belt compression depth | 70 mm under a force of 100 - 150 N | p. 119 |
| Generator V-belt deflection | 5 to 10 mm | p. 130 |
| New milling drum V-belt pulley | 14.24 mm | p. 132 |
| Cylinder head cover tightening torque | 22 Nm | p. 138 |
| Air filter cartridge replacement interval | 2 years | p. 108 |
| Compressed air pressure for cleaning | 5 bar | p. 162 |
| Operating weight (Cece) | 30300 kg | p. 10 |
| Milling depth | 0-320 mm | p. 10 |
| Milling width | 2000 mm | p. 10 |
| Rated engine power | 440 kW | p. 11 |
| Diesel fuel capacity | 1200 l | p. 11 |
Bomag BM 2000, BM 60 Common Problems This Manual Covers
Bomag BM 2000/60 engine cranks but will not start, no power under load
Check the fuel level first; the tank holds 1200 l and running it low pulls air into the lines. Drain the water separator, inspect the fuel pre-filter cartridge for plugging, and clean the battery terminals. If it still refuses to fire, follow the engine fault procedures starting on page 168.
Manual Section: Trouble Shooting p. 168Milling drum slows or stalls under load and cutting performance drops mid-pass
Start with the milling drum V-belts and pulley wear, following page 132. Gauge the pulley groove: 14.24 mm on a new pulley, 15.24 mm means it is worn out and will eat belts. Replace slipping belts as a complete set, then inspect the cutting tools and scraper before the next pass.
Manual Section: Maintenance p. 132Conveyor belt slips and milled material spills instead of loading the truck
Check tension on both belts. The gathering belt should compress 50 mm under a force of 100 to 150 N per page 118; the loading belt should compress 70 mm under the same force per page 119. Tighten to spec, then inspect belt edges and splices for damage before feeding material again.
Manual Section: Maintenance p. 118Water spray system sprays weakly or not at all, cutting tools running hot and dry
Water level first: the tank holds 3500 l and drains fast on deep cuts. Clean the water filter, then pull each spray nozzle and clear grit from the orifice. In freezing weather, drain the complete water system at the end of every shift so lines and nozzles cannot burst.
Manual Section: MaintenanceEngine coolant temperature climbs steadily during deep milling passes and warning light comes on
Let the engine cool, then check the coolant level and top up to the mark per page 123. Clean packed dust from the radiator and oil cooler fins per page 127; in heavy dust do this daily per the maintenance schedule. Verify the engine oil level too: the engine holds 47 l (page 104), and running low raises temperature.
Manual Section: Maintenance p. 123Frequently Asked Questions
What are the replacement specifications for cutting tools?
Cutting tools must be replaced immediately if they show missing hard metal, uneven wear, or if the tool tip is broken. The tools are mounted in replaceable holders and should be knocked out with a hammer and a special tool, then replaced with new ones using a copper or plastic hammer. p. 116
What are the replacement specifications for the scraper?
The scraper bars must be replaced when the edges are blunt or broken. To replace them, unscrew the fastening screws (1) and take off the scraper bars (2), then mount the new bars and tighten the screws. p. 117
What is the tightening torque for cylinder head covers?
When assembling the cylinder head covers after checking or adjusting the valve clearance, the tightening torque for the bolts is 22 Nm. p. 138
What is the valve clearance specification for the engine?
The intake valve clearance is 0.25 mm and the exhaust valve clearance is 0.30 mm. These should be checked and adjusted every 1000 operating hours. p. 138
What is the required tension for the gathering belt?
The gathering belt should be tensioned to a compression depth of 50 mm in the middle of the conveyor belt under a force of 100 - 150 N. p. 118
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