Need factory data for your Fiat Kobelco E16 Evolution or E18 Evolution mini excavator? This 638-page Fiat Kobelco E16 Evolution, E18 Evolution workshop manual PDF (OEM #604.13.248.00) takes both machines front to back, from crawler frame to injection pump. Inside: full hydraulic circuit schematics with component-by-component operation, electrical wiring diagrams you can actually trace, and dedicated troubleshooting sections for the hydraulics, electrics, and engine. You also get step-by-step teardown procedures for the travel motor, slew motor, control valve, hydraulic pump, and every attachment pin from bucket to dozer. Torque the pilot relief valve (PR) to 46-51 Nm, and swap any attachment pin once clearance passes 0.5 mm. No more chasing pressure drops with a gauge and a guess. Bookmarked with a full text layer: search any spec, jump straight to the section, get wrenching.
What's Inside This Fiat Kobelco E16 EVOLUTION, E18 EVOLUTION Manual
| System | Pages | Key Topics |
|---|---|---|
| How to Use | 5-14 | Sections Index, Introduction, Features of the Manual |
| Safety Precautions | 15-60 | Generalities, Starting, Operating, Maintenance, Transfers and Transportation, Engine |
| Preliminary Remarks | 61-70 | General Precautions for Repairs, Escaping Procedure in Case of Emergency, International Unit Conversion System |
| Specifications | 71-88 | Foreword, Identification Data, Noise Levels, Summary Plate for Maintenance Operations, Basic Components of the Mini Excavator, Adjustable Crawler Frame Width Version |
| Special Tools | 89-90 | - |
| Standard Maintenance Time Table | 91-100 | Preface, Standard Working Time Table for the Maintenance of Excavator |
| Maintenance Standards and Test Procedures | 101-118 | How to Use Maintenance Standards and Precautions, Performance Inspection Standard Table, Measuring Engine Speed, Measuring Hydraulic Oil Pressure, Measuring Travel Performances |
| Hydraulic System | 119-156 | Function and Features of Hydraulic Circuit, Hydraulic Circuits and Components, Hydraulic Circuit Operation |
| Electrical System | 157-174 | How to Read Circuit Diagram, Electrical System Reading Key, Relay Box, Main Harness, Engine Harness, Key Switch Harness, Light Harness, Battery Cables |
| Attachments | 175-218 | Attachment Assy and Name, Bucket, Arm, Boom, Swing, Dozer, Hydraulic Cylinders |
| Upper Slewing Structure | 219-380 | Canopy, Cab, Guard, Floor Plate, Battery, Counterweight, Fuel Tank, Hydraulic Oil Tank |
| Travel System | 381-462 | Low Structure, Crawler, Slide Plate, Roller Tracks, Idler Adjuster, Sprocket, Travel Motor, Swing Bearing |
| Troubleshooting Hydraulic System | 463-474 | General Precautions, Trouble Diagnosis: Hydraulic, Incapable of Attachment Operation, Attachment Force Small, Attachment Speed Low |
| Troubleshooting Electrical System | 475-482 | Trouble Diagnosis: Electrical, Engine Not Start, Horn Not Sound, Working Light Not Lighted, Hour Meter Not Work |
| Troubleshooting Engine | 483-492 | Trouble Diagnosis: Engine, Starter Not Rotate, Starter Rotates, Engine Hard to Start, Rotation Trouble |
| Engine | 493-638 | Specifications and Performance, Cross Sectional Views, Cooling Water Lubricating Oil and Fuel Oil, Measurement Inspection and Adjustment, Disassembly and Reassembly, Service Data, Tightening Torque, Fuel Injection Pump, Turbocharger |
Quick Reference Specifications
| Specification | Value | Page |
|---|---|---|
| Relief valve (PR) tightening torque | 46-51 Nm | p. 109 |
| Solenoid Valve (3) tightening torque | 39-51 Nm | p. 109 |
| Pin E clearance | 0.5 mm or less | p. 185 |
| Pin F clearance (both sides) | 0.5 mm or less | p. 185 |
| Socket bolts tightening torque | 54.9 ± 5.5 Nm | p. 410 |
| Approximate oil capacity | 0.3 liters ±10% | p. 417 |
| Swing bearing capscrew torque | 115 Nm | p. 457 |
| Trust clearance | 0.05 ÷ 0.15 mm | p. 454 |
| Radial clearance | 0.05 ÷ 0.15 mm | p. 454 |
| Cooling Water Capacity | 3.7L | p. 86 |
| Fuel Tank Capacity | 19.7L | p. 86 |
| Hydraulic Oil Tank Capacity | 19.6 litres | p. 241 |
Fiat Kobelco E16 EVOLUTION, E18 EVOLUTION Common Problems This Manual Covers
Fiat Kobelco E16 Evolution hydraulic functions slow and weak once oil warms up, bucket barely lifts
Check hydraulic oil level first; the hydraulic oil tank holds 19.6 liters, listed on page 241. Test main relief pressure at the pump with a gauge and expect 210 kgf/cm2, the spec on page 248. If pressure sags low, work through the hydraulic troubleshooting procedures starting on page 465 before condemning the pump.
Manual Section: Troubleshooting Hydraulic System p. 463Engine starts then dies after a few minutes, or loses power under load
Work the fuel side before blaming the injection pump. Replace the fuel filter, then crack the tank cap; if the engine recovers, the vent is plugged. The tank only holds 19.7 liters, so running low on dirty fuel pulls sediment straight into the filter. Follow the fuel system checks starting on page 483.
Manual Section: Troubleshooting Engine p. 483Machine pulls to one side or won't travel, grinding noise from one final drive
Drain the final drive gear oil and wipe it across a white rag; metal glitter means internal gear or bearing damage. Refill with 0.3 liters plus or minus 10 percent, the capacity on page 417. If you pull the travel motor, torque the socket bolts to 54.9 Nm on reassembly per page 410.
Manual Section: Travel System p. 381Tracks come loose or throw off in turns, rollers and idlers wearing fast
Measure crawler sag with the track jacked up and rotated forward; proper sag is 35 to 45 mm, shown on page 387. Adjust at the grease-type idler adjuster and never run it tighter than spec. Grease the undercarriage points daily in mud and check roller and idler wear at the same time.
Manual Section: Travel System p. 387Engine overheats in dusty conditions, coolant boils over during long trenching cycles
Clean the radiator fins with low-pressure air blown from the fan side outward; dust cake chokes airflow long before the coolant itself fails. Verify coolant level cold; the system holds 3.7 liters total, per page 86. Check water pump belt tension and watch for combustion gas bubbles in the tank while running.
Manual Section: Engine p. 493Frequently Asked Questions
What is the tightening torque for the track motor mounting capscrews?
The mounting capscrews (4) for the travel motor should be tightened to a torque of 54.9 ± 5.5 Nm. p. 416
What are the replacement specifications for fuel filters?
The summary plate for maintenance operations indicates that fuel filters should be replaced periodically. Please refer to the summary plate on page 76 for the specific maintenance interval. p. 76
What is the tightening torque for the cylinder head bolts?
This machine's Yanmar 3TNE74 engine takes 6.0-6.5 kgf-m (M9 x 1.25) on the cylinder head bolts, with lubricating oil applied. Tighten them in the numbered order shown on page 579; the full main bolt/nut torque table is on page 587. p. 587
What is the standard valve clearance for the engine?
The standard intake and exhaust valve clearance for all models is 0.15 to 0.25 mm when the engine is in a cold state. p. 529
How do you perform air bleeding for the hydraulic cylinder after maintenance?
After maintenance, start the engine and idle for approximately 5 minutes. Repeat the extension and retraction of the cylinder 4 or 5 times at engine low idling, stopping the piston rod 100mm short of the stroke end to avoid relieving. p. 216
How will I receive this Fiat Kobelco E16 Evolution Workshop Manual?
A 638-page Workshop Manual in searchable PDF format, available the moment you complete checkout. View on computer, tablet, or phone, with no shipping wait.
Are there any print restrictions on this Fiat Kobelco E16 Evolution manual?
Yes, printing is unrestricted: a single page, a chapter, or the lot, on letter or A4.
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