Fiat Kobelco E80 Evolution Repair Manual — Wiring Diagrams

$19.95

Model: E80 Evolution
Type: Crawler Excavator
856 Pages·58 MB·Searchable PDF·English·Print-Ready
  • ✓ Wiring Diagrams
  • ✓ Hydraulic Schematics
  • ✓ Torque Specs
  • ✓ Bookmarks

Same factory service manual used by authorized dealer technicians.

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Fiat Kobelco E80 Evolution excavator component identification diagram showing boom, engine, tracks, and hydraulic parts.
Fiat Kobelco E80 Evolution Repair Manual — Wiring Diagrams
$19.95

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Need factory answers for your Fiat Kobelco E80 Evolution crawler excavator? This 856-page Fiat Kobelco E80 Evolution repair manual PDF (OEM #604.13.253) covers the whole machine, from the Mechatro control system to the final drives. Inside: full hydraulic circuit schematics for the boom, arm, bucket, travel, and slewing circuits, electric circuit diagrams with harness connections, and troubleshooting tables for Mechatro, hydraulic, electric, and engine faults, including controller error codes. You also get complete teardown procedures for attachments, the upper swing body, the travel system, and the engine itself. Check boom and arm cylinder drift against the 3 mm per 5 minutes limit, and condemn a slewing motor once drain flow passes 15 L per 30 seconds. No more chasing hydraulic faults with a pressure gauge and a hunch. Bookmarked, text-searchable, and it opens on any device; take your tablet to the machine and get wrenching.

What's Inside This Fiat Kobelco E80 Evolution Repair Manual

SystemPagesKey Topics
Workshop Manual English1-2Manual Identification, Print Number, Edition Date
Introduction3-8To the Reader, Reference Manuals, Workshop Manual Description, Safety Rules, Avoid Accidents
Outline9-14General Repair Precautions, International Unit Conversion System
Specifications15-29Name of Components, General Dimensions, Weight of Components, Lifting Diagram, Engine Specifications
Attachment Dimensions31-46Boom Dimension, Arm Dimension, Bucket Dimension, Dozer Dimension, Swing Bracket Dimension
Tools47-62Tightening Torques, Screw Size, Special Spanner, Sealant Application, Lifting Jigs
Standard Maintenance Time Table63-76Attachment Maintenance, Cab & Guard Maintenance, Upper Frame Maintenance, Travel System Maintenance, Engine Maintenance
Maintenance Standard and Test Procedure77-98Performance Inspection, Engine Speed Measurement, Hydraulic Pressure Measurement, Travel Performance, Slewing Performance
Mechatro Control System99-108Mechatro Control Summary, Boom Raise Conflux, Slewing Cut Valve, Arm in/Out Conflux, Service Diagnosis
Hydraulic System109-143Hydraulic Circuits, Neutral Circuit, Travel Circuit, Bucket Circuit, Boom Circuit, Slewing Circuit, Arm Circuit
Electric System165-202Electric Circuit Diagram, Electrical Equipment List, Harness Connection, Controller Assy, Battery
Components System203-286Hydraulic Pump & Regulator, Control Valve, Pilot Valve, Slewing Motor Unit, Travel Motor, Swivel Joint, Hydraulic Cylinder
Air-Conditioner System313-346Construction and Piping, Main Components, Cooling Circuit, Disassembly and Assembly, Charging Refrigerant, Troubleshooting
Disassembling and Assembling347-350Attachments, Upper Swing Body, Travel Frame
Attachment351-392Bucket Removal/Installation, Arm Removal/Installation, Boom Removal/Installation, Swing Removal/Installation, Dozer Removal/Installation
Upper Slewing Body393-430Cab Removal, Counterweight Removal, Hydraulic Tank Removal, Pump Removal, Engine Removal, Control Valve Removal
Travel System489-572Crawler Removal, Upper Roller Removal, Lower Roller Removal, Front Idler Removal, Sprocket Removal, Travel Reduction Unit Removal
Troubleshooting (Mechatro Control)579-586Trouble Diagnosis Table, Controller Error Code Display Function, Service Diagnosis, Check Points for Mechatro System
Troubleshooting (Hydraulic)587-604Trouble Diagnosis Table, Troubleshooting
Troubleshooting (Electric)605-624Mechatro Control, Hydraulic System, Electrical System, Engine
Troubleshooting (Engine)625-634Trouble Diagnosis Table, Engine Does Not Reach Max Revolution, Starter Turns But Engine Hard to Start, Engine Does Not Stop
Engine635-744General Information, Engine Maintenance, Engine Disassembly, Inspection and Repair, Reassembly, Lubricating System, Cooling System, Fuel System
Lubricating System745-756Main Data, Oil Pump, Oil Filter, Oil Cooler, Inspection and Repair
Cooling System757-762Main Data, Coolant Flow, Water Pump, Thermostat, Inspection and Repair
Fuel System763-776Main Data, Fuel Flow, Injection Nozzle, Fuel Filter, Water Separator, Calibration Data
Engine Electricals777-804Starter, Alternator, Performance Test, Rotor and Bearing, Stator Coil, Rectifier
Troubleshooting (Engine)805-830Hard Starting, Unstable Idling, Insufficient Power, Excessive Fuel Consumption, Overheating, Abnormal Engine Noise
Special Tools List and Repair Standards831-856Special Tool List, Repair Standards, Cylinder Head, Piston and Connecting Rod, Crankshaft, Camshaft

Quick Reference Specifications

SpecificationValuePage
Att amout of dirft (Boom cylinder)3 mm / 5minp. 81
Att amout of dirft (Arm cylinder)3 mm / 5minp. 81
Power supply24Vp. 106
Machine Complete Weight8,040 kgp. 19
Engine Rated Output40.5 kW (55 PS) / 2,100 rpmp. 25
Travel Speed (1st/2nd)3.1 / 5.5 km/hp. 25
Hydraulic Pump Max Pressure300 kgf/cm2 (4270 psi)p. 205
Engine Oil Capacity7.6 - 9.6 Lp. 642
Coolant Capacity5.0 Lp. 90
Fuel Tank Capacity100 Lp. 406
Slewing Relief Valve Pressure250 kgf/cm2 (3560 psi)p. 113
Pilot Relief Valve Pressure35 kgf/cm2 (500 psi)p. 113
BrandFiat Kobelco
ModelE80 Evolution
Machine TypeCrawler Excavator
Manual TypeRepair Manual
LanguageEnglish
FormatSearchable PDF (Digital Download)
Pages856
File Size58 MB
Manual No.604.13.253
Wiring DiagramsYes
Hydraulic SchematicsYes
Torque SpecificationsYes
Bookmarked / IndexedYes