FiatAllis FD80 Crawler Dozer Operation, Maintenance & Repair Manual (incl. Wiring)

$19.95 USD · one-time payment

Model: FD80
Type: Crawler Dozer
387 Pages·19 MB·Searchable PDF·English·Print-Ready
  • ✓ Wiring Diagrams
  • ✓ Hydraulic Schematics
  • ✓ Torque Specs
  • ✓ Bookmarks
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Fiatallis FD80, Crawler Dozer: Exploded view diagram of final drive gearbox disassembly with numbered components.
FiatAllis FD80 Crawler Dozer Operation, Maintenance & Repair Manual (incl. Wiring)
$19.95

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Need the factory numbers for your Fiatallis FD80? This 387-page Crawler Dozer Operation and Maintenance Instruction Manual PDF (OEM #604.03.394.00) is the same book Fiatallis put in the dealer's hands. You get the complete electrical system diagram with fuse locations and the MC7 microprocessor, hydraulic schematics for the dozer equipment, and page after page of exploded views covering the final drives, sprocket, and undercarriage. A full maintenance section with greasing charts, plus troubleshooting trees for engine and travel system faults, rounds out the operator side. Confirm the engine's 35.8 daNm net torque at 1400 rev/min, then check final drive output against the 3500 daNm maximum before you button it up. Your dozer is down and the dealer is closed. Bookmarked PDF: pull it up on your phone in the shop and get back to work.

What's Inside This Manual

SystemPagesKey Topics
General Information for Safety5-47Avoid Accidents, Warnings and Symbols, Wear Protective Clothing, Inspect Machine, Park Machine Safely, Practice Safe Maintenance
Identification48-52Model Identification, Position of Serial Numbers
Description and Features53-66Crawler Dozer Description, Technical Features, Sizes, Noise Levels, Vibrations, Warning Signals, Control Diagram, Fire Protection
Operating Instructions67-96Safety Precautions for Use, Connect and Disconnect Electric System, Engine: Start/Stop, Emergency Start-Up, Heating Ventilation, Windshield Wiper and Windshield Washer, Horn
Maintenance97-138Maintenance Safety Rules, Maintenance Schedule, Maintenance Points, Maintenance Schedule V, Maintenance Schedule N, Maintenance Schedule T, Maintenance Schedule W
Troubleshooting139-142Trouble Search, Structure of Trouble Shooting Chart, Engine Troubles, Travel System Troubles
Electrical System143-147Safety Rules, Main Parts Location, Electrical System Diagram, Fuses, Microprocessor MC7, Control Panel BB3
Generalities148-174Safety Rules, Technical Data Tables, General Instructions, Diagnostic Checks, Measure Units, Tightening
Transmission176-262General Description, Travelling Speed Adjustment and Up-Shifting, Steering and Reversing, Working and Parking Brake, Torque Converter, Transmission Disassembly and Assembly, Clutch Packs, Control Valve, Pressure Tests
Final Drives and Sprocket263-308Description, Disassembly, Sprocket Inspection, Gearbox Disassembly and Component Description, Brake Check, Bearing Adjustment, Reassembly
Undercarriage309-330General Description, Troubleshooting of Major Malfunctions, Track Chains (Disassembly, Inspection, Damaged Link Replacement), Track Adjustment Mechanism, Rollers and Idlers, Wear Limits
Dozer Equipment Hydraulic System331-366Hydraulic System Description and Operation, Lifting Cylinder, Angle Cylinder and Tilt Cylinder Circuits, Distributor Valve, Pump Disassembly and Inspection, Exhaust (Bleed) System

Quick Reference Specifications

SpecificationValuePage
Max net torque35.8 daNm (36.5 kgm) at 1400 rev/minp. 161
Nominal torque2500 daNmp. 163
Max output torque3500 daNmp. 163
Tolerance on tightening torques± 5%p. 174
Final drives weight350 kg. (771.6 pounds)p. 265
Max. output torque3500 daNmp. 308
Engine Net flywheel power (SAE J 1995)63 kW at 2.200 rpmp. 54
Total Engine Displacement3.920 cm³ (239.1 in³)p. 54
Battery CapacityN.1 180 Ahp. 54
Hydrostatic Transmission Operating Pressure420 bar (42000 kPa)p. 54
Fuel Tank Capacity190 l (50.1 gal)p. 55
BrandFiatAllis
ModelFD80
Machine TypeCrawler Dozer
Manual TypeOperation
LanguageEnglish
FormatSearchable PDF (Digital Download)
Pages387
File Size19 MB
Manual No.604.03.394.00
Wiring DiagramsYes
Hydraulic SchematicsYes
Torque SpecificationsYes
Bookmarked / IndexedYes