This 533-page FiatAllis FR220.2 Wheel Loader Operation and Service Manual puts the entire drive train, hydraulic circuit, and cab electrical system in front of you, not just a parts flyer. Inside you get full wiring diagrams with connector pinouts, hydraulic system schematics covering the loader and steering circuits, exploded views for teardown reference, and a dedicated troubleshooting section built around real error codes instead of guesswork. You also get the complete 10 through 2000-hour service schedule, so you know exactly what's due and when. Set front tire pressure at 4.0 bar for work conditions and 2.0 bar for travel, and keep the air filter cleaning pressure capped at 2 bar (30 psi) so you don't blow a fresh element. Your loader won't wait for you to guess at a torque value or a wire color. This PDF is bookmarked by section, so you can jump straight from the cab to the hydraulic pump on whatever device you're carrying to the machine.
What's Inside This Manual
| System | Pages | Key Topics |
|---|---|---|
| Identification & Specifications | 2-6 | Machine Identification, Engine, Transmission, Axle, Hydraulic Specifications |
| Safety & Stability | 7-13 | Center of Gravity, Noise Levels, Safety Plates, Residual Dangers |
| Controls & Operation | 14-46 | Break-In, Operating Warnings, Controls and Instruments, Machine Operation |
| Operator Maintenance | 47-99 | Maintenance Schedule, Lubrication, Filters, Fluid Checks |
| Service Specifications & Lubricants | 102-115 | Technical Specifications, Safety Rules, Units of Measure, Lubricants |
| Engine Components | 116-188 | Engine, Cooling System, Fuel System, Lubrication, Removal and Installation |
| Transmission | 189-265 | Torque Converter, Clutch Packs, Controls, Overhaul |
| Axles | 266-313 | Front Axle, Rear Axle, Differential, Planetary Reduction, Wheel Hubs |
| Brakes System | 314-340 | Service Brakes, Parking Brake, Brake Valve, Discs, Accumulator |
| Steering System | 341-363 | Hydrostatic Steering, Steering Cylinders, Priority Valve, Steering Pump |
| Equipment Hydraulic System | 364-414 | Hydraulic Pump, Control Valve, Lift/Tilt Cylinders, Relief Valves, Reservoir |
| Bucket, Boom and Frame | 415-435 | Bucket, Boom, Loader Linkage, Frame, Pins and Bushings |
| Electrical System | 436-524 | Wiring, Connectors, Starting and Charging, Instruments, Lights, Sensors |
| Cab | 525-533 | Cab Tilting, Seat Assembly, Doors, Heating and A/C, Glass |
Quick Reference Specifications
| Specification | Value | Page |
|---|---|---|
| fasteners of wheels and rims | retighten to the prescribed torque | p. 4 |
| Battery acid | SULPHURIC ACID | p. 21 |
| Air filter cleaning pressure | 2 bar (30 psi) | p. 69 |
| Tire inflation pressure (cold, MICHELIN 26.5 R25 XHA) - Front WORK | 4.0 bar | p. 71 |
| Starting opening pressure for REGULATION VALVE | 5 bar | p. 123 |
| Starting opening pressure for PRESSURE SAFETY VALVE | 8 bar | p. 123 |
| Inside diameter of drive gear | 26.923 + 26.944 | p. 123 |
| Fitting between drive shaft and relevant gear (interference) | 0.015 + 0.049 | p. 123 |
| Fuel filters clogged | Remove filtering elements, if necessary, replace them. | p. 124 |
| Fuel filter and feeding pump valves clogged | Replace fuel filter and overhaul valves of feeding pump. | p. 125 |
| Batteries partially exhausted | Check and recharge batteries. If necessary, replace batteries. | p. 124 |
| Air cleaner clogged | Clean the air cleaner and all related system. | p. 125 |
