FiatAllis FR180, FR180.2 Wheel Loader Service & Operation Manual (incl. Wiring)

$19.95 USD · one-time payment

Model: FR180 | FR180.2
Type: Wheel Loader
Serial: 335-UP | 160-UP
266 Pages·23 MB·Searchable PDF·English·Print-Ready
  • ✓ Wiring Diagrams
  • ✓ Hydraulic Schematics
  • ✓ Torque Specs
  • ✓ Bookmarks
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FiatAllis FR180.2, WHEEL LOADER, axle reassembly procedures and final drive exploded view with torque specifications.
FiatAllis FR180, FR180.2 Wheel Loader Service & Operation Manual (incl. Wiring)
$19.95

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This 266-page FiatAllis FR180 / FR180.2 Wheel Loader manual (OEM #75314958 / #75314937) is a 2-in-1 book: the operator's manual up front (p1-82) and the complete service manual behind it (p83-266). It covers the 194 CV (142 kW) engine, the power-shift transmission and torque converter, the Graziano axles with their 1:21.097 planetary final drives, the brake and steering circuits with their pressure tests and relief-valve settings, and the Vickers-pumped implement hydraulics running at 200 kgf/cm². You also get the wiring diagram with its legend, the hydraulic schematic, the maintenance schedule (10 to 1000-hour services) and the fluid capacities.

What's Inside This Manual

SystemPagesKey Topics
Introduction & Safety1-18Machine Symbols, Warning Signals, General Safety Rules, Operating, Shutdown, Maintenance, Hydraulic Safety
Identification, Dimensions & Specifications19-22Wheel Loader Serial Number, Engine Serial Number, Machine Dimensions, Engine, Torque Converter, Transmission, Axles, Brakes, Hydraulics, Wheels and Tires
Instruments & Operator Controls23-36Instrument Panel, Check Control, Fuse Box, Instrument Console, Gearshift Selector Lever, Turn Signal and Horn, Brake and Accelerator Pedals, Parking Brake, Steering Wheel Tilt, Operator's Seat, ROPS Cab, Walk-Around Inspection
Machine Operation37-46Engine Starting, Travel and Steering, Bucket Loading, Excavating, Operating Warnings, Operating Tips, Transport
Maintenance Schedule & Services47-69Service Intervals, Service and Lubrication Guide, Lubricant Types and Grades, 10-Hour Services, 100-Hour Services, 250-Hour Services, 500-Hour Services, 1000-Hour Services, As-Required Services, Brake System Bleeding
Electrical System Overview (Operation Manual)70-77Sensors and Switches, Lighting Components, Power Supply, Fuses and Relays, Circuit Legend
Service Manual: Safety Rules & General Information83-89Personal Protective Equipment, Machine Operation Safety, Service Precautions, Standard Torques, Units of Measure
Engine90-93Description, Removal and Installation, Engine Mounts, Cooling and Fuel Connections, Net Flywheel Power 194 Cv (142 kW), Maximum Torque 769 Nm
Transmission & Torque Converter94-97Description, Power-Shift Transmission, Torque Converter, Removal and Installation, Speeds and Ratios
Axles, Final Drives & Wheels98-151Description, Trouble-Shooting and Tests, Repairs, Differential, Planetary Final Drives (Graziano), Total Reduction Ratio 1:21.097, Propeller Shafts, Wheel Mounting Torque
Brake System152-177Brake System Diagram, Brake Pedal Valve Hydraulics, Accumulators, Service and Parking Brakes, Diagnostics and Tests, Bleeding, Overhaul
Steering System178-197Test and Setting of Steering Pressure Relief Valve, Power Steering Unit, Steering Cylinders, Priority Valve, Trouble-Shooting, Overhaul
Implement Hydraulic System198-236Implement Hydraulic System Diagram, Setting of Relief Valves, Vickers Pump (160 l/min), Control Valve, Lift and Tilt Cylinders, Diagnostics and Tests, Overhaul
Bucket, Boom & Frame237-259Removal and Installation of Bucket, Inspection of Teeth and Bucket, Boom and Linkage, Articulated Frame, Cutting Edges
Electrical System Diagram (Service)260-263Wiring Diagram, Diagram Legend, Wire Colour Codes, Component Description
Hydraulic System Diagram (Appendix)264-266Hydraulic Schematic, Glossary of Terms, Circuit Legend

Quick Reference Specifications

SpecificationValuePage
Engine Net Flywheel Power (DIN 6270)194 CV (142 kW)p. 21
Engine Maximum Torque769 Nm (567 lb.ft)p. 21
Transmission Speed (1st Forward)6.0 km/h (3.7 mph)p. 21
Hydraulic System Maximum Pressure200 kgf/cm² (2,843 psi)p. 21
Cooling System Capacity45.0 litres (11.9 US gallons)p. 22
Fuel Tank Capacity270.0 litres (71.3 US gallons)p. 22
Engine Coolant Normal Operating Temperature75 to 108 °C (167 to 226 °F)p. 52
Antifreeze Mixture (down to -8 °C / 18 °F)20% antifreeze, 80% waterp. 52
Antifreeze Mixture (down to -15 °C / 5 °F)30% antifreeze, 70% waterp. 52
Axles MakeFiatAllis (Graziano)p. 21
Axle Total Reduction Ratio (front and rear)1:21.097p. 21
Hydraulic Pump Make / Main FlowVickers, 160 l/min (42 gpm)p. 21
BrandFiatAllis
ModelFR180, FR180.2
Machine TypeWheel Loader
Manual TypeService Manual
LanguageEnglish
FormatSearchable PDF (Digital Download)
Pages266
File Size23 MB
Manual No.75314958, 75314937
Serial Range335-UP, 160-UP
Wiring DiagramsYes
Hydraulic SchematicsYes
Torque SpecificationsYes
Bookmarked / IndexedYes