This 480-page FiatAllis FR130 / FR130.2 Wheel Loader manual (OEM #604.02.205) is a 2-in-1 book: the operator's manual up front (p1-93) and the complete service manual behind it (p94-480). It covers the turbocharged engine with its LDA air-intake device, the power-shift transmission and torque converter with their electronic shift controls, the axles and planetary final drives, the brake and steering circuits with their pressure tests, and the equipment hydraulics down to the manipulator pilot circuit and accumulator precharge. You also get the full electrical wiring diagram with the component legend, the maintenance schedule (100 to 2000-hour services), the fluid capacities, and the cab service section.
What's Inside This FiatAllis FR130, FR130.2 Manual
| System | Pages | Key Topics |
|---|---|---|
| Introduction & Safety | 1-11 | Machine Symbols, General Safety Rules, Start-Up, Operating, Shutdown, Maintenance, Hydraulic Safety |
| Identification & Specifications | 12-16 | Machine Identification Data Plate, Frame Serial Number, Engine Specs, Drive Train, Axles, Brake System, Wheels and Tires, Preliminary Instructions and Run-In |
| Instruments & Operator Controls | 17-27 | Steering Wheel, Accelerator Pedal, Brake Pedals, Instrument Panel, Electrical System Master Switch, Fuel Tank Checking and Filling, Gauges and Indicators |
| Machine Operation | 28-34 | Engine Starting, Engine Idling, Cold Weather Starting Aid, Placing Loader in Motion, Stopping Loader and Engine, Automatic Bucket Leveler, Automatic Boom Kick-Out Adjustment, Transporting, Roading, Cold Weather Precautions |
| Cab & Operator Comfort | 35-41 | ROPS Cab, Doors and Windows, Operator's Seat Adjustments, Steering Wheel Rake, Heating and Ventilation, Air Conditioner (Optional), Windshield Wipers, Accessories, Emergency Exit, Radio Set Provisions |
| Operating Tips | 42-44 | General Operating Practice, Bucket Loading, Excavating, Transporting the Load, Working on Slopes |
| Maintenance Schedule & Services | 45-71 | Walk Around Inspection, 100-Hour Services, 250-Hour Services, 500-Hour Services, 1000-Hour Services, 2000-Hour Services, Grease Fittings, Engine Oil and Filter Changes, Fuel Filters, Hydraulic and Transmission Oil Changes, Valve Clearance Check |
| Electrical System Overview (Operation Manual) | 72-76 | Fuses, Main Components of the Electrical System, Starting Circuit, Lighting Circuit, Wiper and Washer Circuit, Wiring Diagram |
| Fluid Capacities, Lubricants & Standard Torques | 77-93 | Cooling System 28 L, Fuel Tank 210 L, Engine Lube System 12 L, Axles 58 L, Hydraulic Control System 125 L, Lubricant Grades, Units of Measure, Standard Component Tightening Torques |
| Engine | 94-131 | Description, Turbocharger, Lda Air Intake Device, Diagnostics and Tests, Trouble-Shooting, Removal and Installation, Injectors, Valve Clearance |
| Transmission & Torque Converter | 132-202 | Automatic Shifting System Controls, Electronic Control Unit, Torque Converter, Power-Shift Clutches, Diagnostics and Tests, Removal, Overhaul and Installation |
| Axles & Final Drives | 203-250 | Planetary Final Drive, Differential, Front and Rear Axle, Propeller Shafts, Wheels and Tires, Trouble-Shooting, Overhaul, Wheel Mounting Torque |
| Brake System | 251-281 | Brake Pedal Valve, Service Brakes, Parking Brake, Accumulators, Diagnostics and Tests, Bleeding, Overhaul |
| Steering System | 282-303 | Power Steering Unit, Steering Cylinders, Steering Pump, Priority Valve, Pressure Tests, Trouble-Shooting, Overhaul |
| Equipment Hydraulic System | 304-357 | Hydraulic Pump, Control Valve, Lift and Tilt Cylinders, Manipulator Pilot Circuit, Accumulator, Relief Valve Settings, Diagnostics and Tests, Overhaul |
| Bucket, Boom & Frame | 358-381 | Removal and Installation of Bucket, Inspection of Teeth and Bucket, Removal and Installation of Boom, Inspection and Reassembly of Boom, Removal and Installation of Frame, Articulation Joints |
| Electrical System (Service) | 382-469 | Electrical System Wiring Diagram, Main Components, Batteries, System Main Switch, Starter Motor, Alternator, Lighting and Turning Lights, Instruments and Sensors, Trouble-Shooting |
| Cab (Service) | 470-480 | General Description, Trouble-Shooting, Cab Removal and Installation, Windshield Wiper and Washer, Cab Glazing, Tools, Tightening Torques, Capacities |
Quick Reference Specifications
| Specification | Value | Page |
|---|---|---|
| Cooling System Capacity | 28 litres | p. 77 |
| Fuel Tank Capacity | 210 litres | p. 77 |
| Engine Lube System Capacity | 12 litres | p. 77 |
| Axles Capacity | 58 litres | p. 77 |
| Hydraulic Control System Capacity | 125 litres | p. 77 |
| Engine Intake Valve Clearance | 0.25 mm | p. 13 |
| Fuel Injectors Release Pressure | 230 - 238 bar | p. 13 |
| Manipulator Pressure Regulation Valve Setting | 30 bar | p. 330 |
| Accumulator Precharge Pressure | 13 bar | p. 330 |
| Axial Play of Gear and Support Group vs Pump Body | 0.1 - 0.2 mm (.0039 - .0078 in) | p. 320 |
| Hydraulic Pump Component Securing Bolt Nut Torque | 5.5 daNm | p. 320 |
| Hydraulic Oil Reservoir Cover Screw Torque | 7.5 daNm | p. 320 |
| Wheel Mounting Torque | 60 daNm | p. 240 |
FiatAllis FR130, FR130.2 Common Problems This Manual Covers
FiatAllis FR130.2 hydraulic system failure with complete loss of lifting power or erratic boom movement.
Check the manipulator pressure regulation valve setting as outlined on page 312. Verify the prescribed value is exactly 30 bar. Inspect the accumulator precharge pressure. Fill the accumulator to 60 bar as shown on page 314 if the pressure drops below the minimum operating threshold.
Manual Section: Equipment Hydraulic System Diagnostic and Tests p. 312Engine running too hot under heavy load with sudden power loss and illuminated coolant high temperature indicator.
Inspect the coolant levels and check the fuel injectors release pressure. Adjust the injectors to maintain 230 - 238 bar as specified on page 13. Verify the engine intake valve clearance is set to exactly 0.25 mm to prevent misfires and excessive heat buildup under load.
Manual Section: Specifications p. 13Loader completely unresponsive to operator controls due to internal hydraulic pump wear and worn bronze side plates.
Remove the hydraulic pump and measure the bronze side plate scoring depth. Replace the plate if scoring exceeds 0.025 mm as noted on page 324. Reassemble the pump and tighten the rear cover securing screws to a torque of 5.5 + 6.5 daNm on page 322.
Manual Section: Equipment Hydraulic System p. 324Heavy fluid leaks around the boom cylinder rod with slow drift when holding a heavy bucket load.
Drain the fluid and disassemble the boom cylinder to replace the internal seals. Torque the piston retaining nut to 170+188 daNm as instructed on page 341. Reinstall the hydraulic oil reservoir cover and tighten the securing screws to exactly 7.5 daNm on page 318.
Manual Section: Equipment Hydraulic System p. 341Frequently Asked Questions
What are the torque specifications for the wheel nuts on the FiatAllis FR130.2?
The specified tightening torque for the wheel nuts on the FiatAllis FR130.2 is 60 daNm (440 ft lbs or 443 ft lbs). This torque should be checked before each work shift to ensure proper fastening. p. 48
What does the "Wrench" symbol on the Electronic Data Monitor (EDM) panel indicate, and what action should be taken?
The "Wrench" symbol on the EDM panel indicates a deficiency in the circuit. To address this, stop the engine, wait a few minutes, and then restart it. If the wrench symbol remains on, it is recommended to seek help from an Authorized Dealer. p. 24
What are the recommended service intervals for hydraulic system filters on the FiatAllis FR130.2?
The hydraulic system's oil return filter should be changed during the 500-hour service interval. Additionally, the hydraulic and brake system's suction filter should be changed and cleaned as part of the 2000-hour service. p. 39
What is the recommended service interval for engine oil filters on the FiatAllis FR130.2?
The engine oil filters for the FiatAllis FR130.2 should be changed every 500 hours. It is crucial not to delay filter changes beyond the recommended interval to ensure proper oil filtration. p. 39
What is the total capacity of the engine lubrication system for the FiatAllis FR130.2?
The engine lubrication oil capacity for the FiatAllis FR130.2 is 13.7 Liters (3.5 USGals). This quantity is specified for the first filling when the pipings are totally empty. p. 82
Is this FiatAllis FR130, FR130.2 manual a digital download?
You get a 480-page searchable PDF that downloads instantly after checkout. Open it on your laptop, tablet, or phone, and bring it right to the shop floor.
Is this FiatAllis FR130, FR130.2 Service Manual printable?
Absolutely. No DRM or copy protection. Print the whole manual or just the pages you need. Any home or office printer works.
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