Printed by Gehl as Form No. 913258, this 74-page Gehl RS5-19 operator manual PDF is the factory book for this telescopic handler. Hydraulic routing from the gear and hydrostatic pumps through the main control valve to the lift and tilt cylinders is drawn on the hydraulic schematic, and the electrical schematic traces the fuse panel, relays, ignition switch, and alternator. Load zone charts for each carriage, the bucket, and the truss boom show how much of the 5500 lb. maximum you keep at every reach and height, and the maintenance interval chart lays out what falls due and when. Set tires to 60 psi, bring wheel nuts to 450 ft.-lbs. (610 Nm) on a new machine or after a wheel comes off, and expect the hydraulic filter to bypass at 50 psi. One loose wheel nut costs more than this book. Bookmarked and text-searchable, the PDF rides in the cab or the service truck, wherever your machine is parked.
What's Inside This Gehl RS5-19 Operator Manual
| System | Pages | Key Topics |
|---|---|---|
| International Symbols | 2-3 | Parking Brake, Turn Signals, Hazard Flasher, Hydraulic Oil, Engine Oil Pressure, Work Lights |
| Introduction | 4-5 | Safety Alert Symbol, Operator Training, Machine Identification, Dealer Network, Safety Hazards |
| Specifications | 6 | Lifting Performance, Steering System, Braking System, Electrical System, Hydrostatic Transmission, Engine |
| Checklists | 7-9 | Pre-Delivery Inspection, Delivery Inspection, Machine Damage, Fluid Levels, Control Operation |
| Safety | 10-18 | Safety Precautions, Operation Safety Reminders, Servicing Safety Reminders |
| Indicators and Controls | 19-27 | Dash Panel Area |
| Operation and Adjustments | 28-38 | Starting the Engine, Changing Attachment Tools, General Machine Operation |
| Lubrication | 39-41 | Hydraulic System Reservoir, Grease Fittings, Engine Crankcase Oil, Diesel Fuel, Axle Gear Oil, Brake System |
| Service and Storage | 42-55 | Dealer Services, Operator Services |
| Decals | 56-59 | Decal Application, Paint Finish, Decal Kits, Decal Locations, Safety Decals |
| Maintenance | 60-64 | Maintenance Interval Chart, Maintenance Log |
| Electrical Schematics | 65 | Ignition Switch, Alternator, Battery |
| Hydraulic Schematics | 66 | Main Control Valve, Hydrostatic Pump, Steering Control Unit |
| Load Zone Charts | 67-68 | Standard Carriage, Rotating Carriage, Bucket, Truss Boom, Fork Shift Carriage, Side Shift Carriage |
| Standard Hardware Torque Data | 69 | Grade 2 Hardware, Grade 5 Hardware, Grade 8 Hardware, Metric Grade Hardware |
| Warranty | 73-74 | Warranty Coverage, Warranty Service, non-Gehl Warranties, Incidental Damages, Consequential Damages |
Quick Reference Specifications
| Specification | Value | Page |
|---|---|---|
| Hydraulic filter rated flow | 35 gpm (132 L/min) | p. 6 |
| Hydraulic filter rated pressure | 1000 psi (70 bar) | p. 6 |
| Wheel Nut Torque | 450 ft.-lbs. (610 Nm) | p. 60 |
| Maximum lift capacity | 5500 lbs. | p. 6 |
| Tire inflation pressure | 60 psi | p. 7 |
| Main relief pressure | 3350 psi | p. 6 |
| Steer relief pressure | 2400 psi | p. 6 |
| Engine oil and filter service interval | 250 hours | p. 47 |
| Hydraulic return filter element service interval | 1000 hours | p. 47 |
| Boom slide pad bolt torque | 30 ft.-lbs. | p. 49 |
Gehl RS5-19 Common Problems This Manual Covers
Gehl RS5-19 diesel engine cranks but will not start in cold weather or with a weak battery
Check that you followed the cold starting procedure on page 29 step by step before you crank again. If the battery is weak, jump start the machine following the Jump Starting procedure on page 48. Once it fires, check the battery and review the fuse and relay functions in the Electrical System section before you put it back to work.
Manual Section: Engine Starting Troubleshooting p. 29Engine will not keep running after a fuel filter change until the fuel system is bled
Replace the fuel filter following the Fuel System procedure in Service and Storage, then bleed the fuel system completely following the Fuel Bleeding Procedures on page 50 before you try to start. A filter swap without bleeding leaves air in the lines. If the engine still won't run right, go to the diesel fuel injectors and injection pump timing material and leave pump timing to your Gehl dealer.
Manual Section: Fuel System TroubleshootingBoom circuit hose bursts with the boom up and hydraulic oil level drops in the system reservoir
If a boom circuit hose bursts with the boom up, do not lower the boom and do not attempt repairs: page 35 says to shut down the machine and call your Gehl dealer. Once the dealer has replaced the hose, check the hydraulic system reservoir level as covered on page 39. Main relief is 3350 psi and steer relief 2400 psi per page 6; have your dealer verify those settings rather than guessing.
Manual Section: Hydraulic System Troubleshooting p. 35Engine running hot with debris packed in the radiator or a low coolant level
Check the coolant level with the engine cold and top it up before you restart. Clean the debris out of the radiator until you can see daylight through the core. If the coolant is dirty or overdue, change it following Changing Radiator Coolant on page 54, and confirm the interval on the maintenance schedule on page 60.
Manual Section: Cooling System TroubleshootingBoom chatters under load with worn slide pads or loose pad bolts
Inspect the boom slide pads for wear and clearance following page 49. Visually check for loose pad bolts and torque them to 30 ft.-lbs. (40 Nm). If the pads show heavy wear or the clearance is out, have your dealer replace them before you go back to lifting full loads at height.
Manual Section: Boom and Slide Pad Troubleshooting p. 49Tires running underinflated or wheel nuts loosening after a wheel has been removed
Check tire inflation against 60 psi with an accurate gauge, as listed on page 7. After a wheel has been removed, torque the wheel nuts to 450 ft.-lbs. (610 Nm), then keep rechecking them until that torque is maintained, following the maintenance schedule on page 60. Do the same on a new machine.
Manual Section: Tire and Wheel Troubleshooting p. 60Frequently Asked Questions
How do I prime the fuel system on a Gehl RS5-19?
To prime the fuel system, place a container under the fuel filter to catch fuel, loosen the bleed screw (1), and operate the fuel supply pump primer lever (2) until fuel flows from the bleed screw without bubbles. Finally, tighten the bleed screw. p. 50
What are the replacement specs for the fuel filter/water-separator element on the Gehl RS5-19?
The replacement part number for the fuel filter is 104045. p. 40
What are the replacement specifications for the engine oil filter on the Gehl RS5-19?
The replacement part number for the engine oil filter is 104044. p. 40
What is the required torque for the wheel nuts on the Gehl RS5-19?
The wheel nuts must be torqued to 450 ft.-lbs. (610 Nm). This should be checked on new machines or any time a wheel has been removed. p. 46
What is the hydraulic reservoir capacity on the Gehl RS5-19 telehandler?
The hydraulic system reservoir has a capacity of 18 gallons (68 L). p. 39
How is this Gehl RS5-19 Operator Manual delivered?
A 74-page Operator Manual in searchable PDF format, available the moment you complete checkout. View on computer, tablet, or phone, with no shipping wait.
Can I print specific sections of this Gehl RS5-19 Operator Manual?
Yes. Many mechanics print the section they need for their own shop and bring it to the bench.
Reviews
There are no reviews yet.