This Gehl RS5-19 service manual is the factory guide for the telescopic handler built on the turbocharged Deutz TD2009L04 diesel rated at 64 HP. Its 224 pages cover the whole machine: safety and decal locations, engine removal, the electrical system with wiring schematics, the steering control valve, the power train and axles, the hydraulic system, the telescoping boom, and the hoods and covers.Each section combines schematics, photographs, and step by step procedures for assembly, disassembly, adjustment, testing, and troubleshooting. You can pressure test the main control valve, torque the wheel nuts, trace a starter or park brake circuit fault, or rebuild a boom cylinder using the values the manual gives, such as the 3350 PSI main relief pressure. It is a searchable PDF you can read on any device or print for the shop, so download it once and keep it alongside the machine for every repair.
What's Inside This Gehl RS5-19 Manual
| System | Pages | Key Topics |
|---|---|---|
| General | 5-26 | Safety, Mandatory Safety Shutdown Procedure, Safety Rules and Reminders, Modifications, Nameplates, Markings and Load Capacities, Roll Over Protective Structure |
| Engine | 27-46 | Special Torque Values, Engine Removal |
| Electrical | 47-76 | Troubleshooting (Starter Circuit Troubleshooting, Park Brake Circuit Troubleshooting, Steering Mode Circuit Troubleshooting), Instrument Panel or Panel Bulb Replacement |
| Steering | 77-84 | Steering Control Valve Removal, Steering Control Valve Installation |
| Power Train | 85-118 | Specifications, Hydrostatic Pump Removal |
| Hydraulic System | 119-198 | Hydraulic Schematics, Troubleshooting, Testing & Adjustment Procedures (Introduction), Hydraulic Specifications |
| Telescoping Boom | 199-216 | Boom Assembly Removal, Boom Assembly Installation, Inner Boom Removal |
| Chassis | 217-224 | Hoods and Covers, Engine Cover Removal, Engine Cover Installation, Front Cover Access, Radiator Cover Removal, Radiator Cover Installation, Rear Cover Access |
Quick Reference Specifications
| Specification | Value | Page |
|---|---|---|
| Hydraulic Filter By-Pass Pressure (Full Flow) | 50 PSI (345 kPa) | p. 22 |
| Wheel nuts torque (Rear Axle) | 450 ft.-lb. (607 Nm) | p. 101 |
| Wheel nuts torque (Front Axle) | 450 ft.-lb. (607 Nm) | p. 112 |
| Hydraulic Filter Rated Flow | 35 GPM (132 L/min) | p. 22 |
| Hydraulic Filter Rated Pressure | 1000 PSI (70 bar) | p. 22 |
| Main Control Valve Pressure (Troubleshooting Target) | 3350 psi (230 bar) | p. 125 |
| Park Brake Pilot Pressure (Troubleshooting Target) | 370 psi (25 bar) | p. 126 |
| Hydraulic System Reservoir Capacity | 18.0 gal. (68 L) | p. 20 |
| SAE Grade 5, 1/2" bolt torque | 80-96 lb-ft (109-130 Nm) | p. 17 |
| ISO Grade 10.9, M10 bolt torque | 73-87 lb-ft (54-64 Nm) | p. 17 |
Gehl RS5-19 Common Problems This Manual Covers
Boom will not lift or extend
A boom that will not lift, extend, or hold load usually points to low pressure, clogged filters, or a valve fault. The Hydraulic System section covers schematics, troubleshooting, and pressure testing.
Manual Section: Hydraulic System p. 119Machine loses power under load
Loss of drive power while working can come from the hydrostatic pump or power train. The Power Train section gives specifications and hydrostatic pump removal.
Manual Section: Power Train p. 85Hydraulic filter warning stays on
A restricted return filter drives the by-pass open and lets unfiltered oil circulate. The General section lists the hydraulic specifications, including the 50 PSI filter by-pass pressure.
Manual Section: General p. 5Steering feels heavy or wanders
Hard or wandering steering can come from a worn steering control valve. The Steering section covers valve removal and installation.
Manual Section: Steering p. 77Starter or park brake circuit faults
No crank or a park brake that will not release often traces to the electrical circuits. The Electrical section includes starter, park brake, and steering mode circuit troubleshooting.
Manual Section: Electrical p. 47Hydraulic leaks and fluid loss
Worn seals, fittings, and hoses cause repeated fluid loss on high hour telehandlers. The Hydraulic System section covers cylinder repair and the hydraulic specifications.
Manual Section: Hydraulic System p. 119Frequently Asked Questions
What does this manual cover?
It is the Gehl factory service manual, publication 913301, for the RS5-19 telescopic handler with the turbocharged Deutz TD2009L04 diesel rated at 64 HP (48 kW).
Does it include wiring diagrams?
Yes. The Electrical section contains the electrical schematics plus starter, park brake, and steering mode circuit troubleshooting for tracing faults. p. 47
What is the wheel nut torque?
Both the front and rear axle wheel nuts torque to 450 ft-lb (607 Nm), documented in the Power Train section. General fastener charts sit in the front of the manual. p. 85
What do I get after purchasing this Gehl RS5-19 manual?
A 224-page searchable PDF downloads instantly after checkout. Open it on a laptop, tablet, or phone and bring it straight to the shop floor.
Can I print specific sections of this Gehl RS5-19 Service Manual?
Yes. The PDF carries no DRM restrictions, so you can print any page or section you need on any standard printer.
Are electrical wiring diagrams included in this Gehl RS5-19 Service Manual?
Included. The Gehl RS5-19 Service Manual covers complete wiring harness diagrams, electrical circuits, and connector pinouts.
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