Gradall 522, 524, 534D-6, 534D-6T, 522D, 524D Owner/Operator Manual — Wiring Diagrams

$19.99

Model: 522 | 524 | 534D-6 | 534D-6T | 522D | 524D
Type: Material Handler
Serial: 522D 524D Starting S/N 0277001 | 534D-6 534D-6T Starting S/N 0588001
288 Pages·20 MB·Searchable PDF·English·Print-Ready
  • ✓ Wiring Diagrams
  • ✓ Hydraulic Schematics
  • ✓ Torque Specs
  • ✓ Multi-Level Bookmarks (3-level navigation)
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Gradall 522, 524, 534D-6, 534D-6T, 522D, 524D parking the handler precautions, parking procedure, and steering system warning.
Gradall 522, 524, 534D-6, 534D-6T, 522D, 524D Owner/Operator Manual — Wiring Diagrams
$19.99

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Whether the question is a lug torque, a charge pressure, or which grease the boom slide paths take, one book settles it for six Gradall material handlers: the 288-page factory publication, OEM 9133-4037, covering the 522 and 534D series. Written as the Gradall 522, 524, 534D-6, 534D-6T, 522D, 524D owner/operator manual PDF, it runs far past daily operation: a full hydraulic schematic, the wiring diagram, and rebuild coverage for the Sundstrand piston pumps, Rexroth gear pumps, Mico brake valve, and Meritor planetary axles. Hydrostatic drive performance checks take up roughly the back half of the book. Change the hydraulic filter at 1,000 hours, hold residual brake valve pressure between 12 and 20 PSI, and pull wheel lug nuts to 350 to 400 ft.-lb. Guess any of those and you buy a second teardown. The text-searchable, bookmarked PDF puts the right spec in front of you before the first bolt comes loose.

What's Inside This Gradall 522-534D-6 Series Manual

SystemPagesKey Topics
Important Safety Notice, Introduction and Decals6-18General, Operator Qualifications, Orientation, Fuel Tank, Hydraulic Reservoir, Sway Cylinder, Safety Precautions, Capacity Chart
Operator's Cab and Pre-Start Checks19-23Defroster Fan, Heater Fan, FOPS/ROPS Structure, Seat Belt, Windshield Wiper, Starting the Engine, Normal Engine Operation
Operating the Handler24-30General, Inching Travel, Service Brakes, Parking Area, Parking Brake, Boom-Head, Traction Lock Valve, Frame-Leveling Controls
Attachments31-39Approved Attachments, Non-Approved Attachments, Carriage/Fork Capacities, Other Attachment Capacities, Attachment Installation, Attachment Operation
Lubrication, Lubricants and Oil Sampling40-44Extend/Retract Cable Sheaves, Boom Bottom, Carriage Tilt Cylinder Pivots, Boom Hoist Cylinder Pivots, Compensating Cylinder Pivots, Engine Oil Filter, Boom Cable Threads, Boom Slide Bearing Paths
Hand Signals and Hydraulic Schematic45-48Hand Signals, California Proposition 65 Warnings, Hydraulic System Diagram
Sundstrand Sauer and Rexroth Hydraulic Pumps49-56M46-Axial Piston Pumps and Motors, Shaft Seal Repair, Pump Disassembly, Parts Inspection, Pump Reassembly, Break-In Procedure
Mico Hydraulic Power Brake Valve57-72Valve Operation, Primary Cup Design, Ring Seal Design, Sliding Piston Design, Bleeding Procedures
Auburn Gear Power Wheel Planetary Drive73-76Model 8 Heavy Duty, Disassembly, Assembly, Lubrication
Meritor PRA 352 Planetary Axles77-150Maintenance Manual, Removal and Disassembly, Prepare Parts for Assembly, Assembly and Installation, Torque Charts
Gradall Hydrostatic Drive Performance Checks151-184Hydrostatic Drive Performance, Hydraulic Oil Reservoir, Park Brake, Engine Speed, Charge Pressure, Steering Circuit, Boom Maintenance
Gradall 532/534 Boom Maintenance185-269Boom Section Nomenclature, Bearing Pad, Bearing Pad Spacer, Shim, Boom Bearing Pad Adjustment, Bearing Pad Shim Data
Appendix a: Cycle Times for Functions270-288Cycle Time Test Setup, Function Cycle Times

Quick Reference Specifications

SpecificationValuePage
Wheel Lug Nuts350-400 ft.-lb.p. 36
Cab MTG Bolts450-475 ft.-lb.p. 36
Parking brake release screw tightening50 ft.-lb.p. 38
Residual valve pressure12-20 PSIp. 59
Hydraulic filter change interval1,000 hoursp. 160
SAE fitting -2 torque7.5 +/- .5 ft-lbp. 249
SAE fitting -3 torque14 +/- 1 ft-lbp. 249
Hydraulic oil change interval1000 hoursp. 260
Front Axle Capacity40 pints (19 L)p. 8
Engine Oil Capacity12 qts (11.4 L)p. 42
Fuel Tank Capacity40 gal (151.6 L)p. 42
Hydraulic System Capacity45 gal (170 L)p. 42
BrandGradall
Model522, 524, 534D-6, 534D-6T, 522D, 524D
Machine TypeMaterial Handler
Manual TypeOwner/operator
LanguageEnglish
FormatSearchable PDF (Digital Download)
Pages288
File Size20 MB
Manual No.9133-4037
Serial Range522D 524D Starting S/N 0277001, 534D-6 534D-6T Starting S/N 0588001
Wiring DiagramsYes
Hydraulic SchematicsYes
Torque SpecificationsYes
Bookmarked / IndexedYes