Manitou MLT 635 130 PS, 733 105, 737 130 PS ST4 S1 Repair Manual with Wiring Diagrams

$39.99 USD · one-time payment

Model: MLT 635 130 PS D ST4 S1 | MLT 733 105 D ST4 S1 | MLT 733 105 D ST4 S1 TRACT | MLT 737 130 PS D ST4 S1
Type: Telehandler
300 Pages·42 MB·Searchable PDF·English·Print-Ready
  • ✓ Wiring Diagrams
  • ✓ Hydraulic Schematics
  • ✓ Torque Specs
  • ✓ Multi-Level Bookmarks (2-level navigation)
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Manitou MLT 635 130 PS, 733 105, 737 130 PS ST4 S1 electrical wiring diagram.
Manitou MLT 635 130 PS, 733 105, 737 130 PS ST4 S1 Repair Manual with Wiring Diagrams
$39.99

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If your fleet runs a Manitou MLT 635 130 PS D ST4 S1, MLT 733 105 D ST4 S1, MLT 737 130 PS D ST4 S1, or the 733 Tract variant, this 300-page repair manual PDF (OEM ID 647603EN) is written for your telehandler. Electrical work takes up nearly half the book: wiring diagrams map the network architecture and ECU inputs and outputs, and DTC error code tables decode what the controllers report. Hydraulic schematics trace oil through the accumulator block, steering unit, counterbalance valve and RS 14 distributor, while engine chapters cover ECU, DEF injection and DOC removal plus Compact+ and Powershift gearbox service. Put a manometer on the transmission and look for 15 to 18 bar at the pump (T3) and 5 to 8 bar at the converter (T1). A transmission diagnosis stalls on one missing pressure figure. Bookmarks land you on the right chapter, and text search finds any fault code in seconds.

What's Inside This Repair Manual

SystemPagesKey Topics
General Instructions and Safety Notice12-16Foreword, Servicing Position, Explanation of Symbols, Servicing Rules
General Characteristics and Specifications17-19Characteristics and Fluids, Dimensions (Mlt: 635 / Mlt 737, 733 / Mlt 733 Tract)
General Location20Name and Identification Plate
Engine Characteristics and Specification21-45Injection Cycle, Bosch CP4.1 High Pressure Pump, Engine Schematic Diagram, Lubrication Circuit, Cooling System, Fuel Circuit
Engine Removal and Refit46-72Engine ECU Removal, Air Filter Assembly, Starter Removal, DOC Exhaust Pipe, DEF Injection System, Cooler Removal
Transmission Schematic Diagrams and Components73-86Compact+ Manual Gear Box, Powershift Gear Box, Transmission ECU, Gear Change Modes, Drive Train, Shaft and Clutch
Transmission Control, Adjustment, and Removal87-100Transmission Tightening Torques, Gear Box Removal, Angle Drive Assembly, Manometer Sets
Axle and Brake Systems101-108Axle Control, Brake Pedal Adjustment, Brake Bleeding Procedure, Brake Master Cylinder
Hydraulic System109-148Boom Component Removal, Hydraulic Characteristics, Accumulator Block, Steering Unit, Counterbalance Valve, Distributor RS 14
Electricity and Electrical Troubleshooting149-156Electrical Network Architecture
ECU Inputs / Outputs157-226Fuses and Relays, Accelerator Potentiometer, Fuel Level Sensor, ECU Inputs and Outputs
Battery Removal227-229Dashboard Display Screen
Error Codes (DTC)230-265PS+ Transmission ECU, CVT Transmission ECU, Engine ECU
Driver's Cab266-286Cab Removal, Driver's Seat Removal
Frame, Body, and Options287-300Engine Bonnet Removal, Air-Conditioning Operation, Condenser Components, Air-Conditioning Belt Removal

Quick Reference Specifications

SpecificationValuePage
Pressure relief valve opening pressure9 barp. 29
Fuel rail maximum service pressure1600 barp. 27
PRV (Pressure Relief Valve) opening pressure1700 barp. 26
Supply voltage12 Vp. 157
Pump (T3) pressure15 to 18 barp. 88
Converter (T1) pressure5 to 8 barp. 88
Engine Power Rating90 kWp. 25
Engine Maximum Unladen Speed2360 rpmp. 25
Air-Conditioning Refrigerant Load1500 g ± 50p. 17
BrandManitou
ModelMLT 635 130 PS D ST4 S1, MLT 733 105 D ST4 S1, MLT 733 105 D ST4 S1 TRACT, MLT 737 130 PS D ST4 S1
Machine TypeTelehandler
Manual TypeRepair Manual
LanguageEnglish
FormatSearchable PDF (Digital Download)
Pages300
File Size42 MB
Manual No.647603EN
Wiring DiagramsYes
Hydraulic SchematicsYes
Torque SpecificationsYes
Bookmarked / IndexedYes