Same 85 100 Explorer 3 Series Repair Manual [Tractor]

Factory Service Repair Manual For Same Explorer 3 85 / 100 . Step by step Instructions, illustrations, diagrams. Just like the original factory paper manual.
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Models

Same Explorer 3 85

Same Explorer 3 100

Contents

INTRODUCTION
– Introduction –
– Safety notes –
– General safety rules –
– Safety precautions for removal and refi tting operations –
– Lifting instructions –
– Tightening torques –
– Threadlockers, adhesives, sealants and lubricants –
– Conversion factors –
TECHNICAL CHARACTERISTICS
– Transmission –
– Transmission (Explorer ) –
– Transmission (Explorer ) –
– Rear PTO –
– and -speed PTO and groundspeed PTO –
– Front axle –
– Front axle –
– Hydraulic system –
– Hydraulic system (Explorer ) –
– Hydraulic system (Explorer ) –
– Steering circuit pump – directional control valve circuit –
– Power steering –
– Auxiliary services directional control valve –
– Hydraulic lift directional control valve (Explorer ) –
– Hydraulic lift directional control valve (Explorer ) –
– Braking system –
– Separate-Brake valve –
– Trailer braking valve –
– Services solenoid valve assembly –
– CALIBRATIONS AND ELECTRONIC DIAGNOSIS
– Diagnostic instrument –
– All Round Tester –
– Connecting the tester to the lift and engine control units –
– Introduction to the tractor?s electronic system –
– Introduction to the tractors electronic system –
– Putting the tractor into service –
– Putting the tractor into service –
– ECU alarms –
– Instrument panel alarms –
METHOD
– Engine –
– Engine – Separation from the transmission (B) –
– Engine (B) –
– Fan belt –
– Tensioning the fan drive belt –
– Alternator and fuel pump drive belt –
– Alternator and fuel pump belt tensioning –
– Engine accessories –
– RADIATOR – Tractor without front PTO (C) –
– RADIATOR – Tractor with front PTO (C) –
– Changing the coolant and fl ushing the circuit –
– Fuel tank (C) –
– Starter motor –
– Exhaust pipe – Tractor with cab (C) –
– Transmission –
– Parking brake –
– Clutch plate –
– Clutch thrust bearing –
– Clutch housing – assembly (D) (Explorer ) –
– Clutch housing – assembly (D) (Explorer ) –
– Gearbox and shuttle assy – complete unit (D) –
– Disassembly of gearbox and shuttle assy – complete unit –
– Gearbox support and gear selector rods –
– Shuttle shaft –
– Primary shaft –
– Secondary shaft (Explorer ) –
– Secondary shaft (Explorer ) –
– PTO output shaft ( speed version) –
– PTO output shaft disassembly ( speed version) –
– PTO output shaft ( speed version) –
– PTO output shaft disassembly ( speed versions) –
– PTO clutch –
– PTO clutch disassembly –
– PTO fi nal shaft (-speed version) –
– PTO fi nal shaft (-speed version) –
– Groundspeed PTO fi nal shaft –
– Groundspeed PTO engagement device –
– Range and differential assembly – complete assembly –
– Rear pinion (Explorer ) –
– Rear pinion (Explorer ) –
– Four-wheel drive output shaft –
– Differential – Bevel gear pair –
– Range selector assembly –
– Changing transmission oil (D) –
– Pump drive PTO – Outer gear –
– Pump drive PTO – Inner gear –
– WD engagement device –
– Rear axle –
– RH rear axle (E) (Explorer ) –
– LH rear axle (E) (Explorer ) –
– RH/LH rear axle (Explorer ) –
– RH rear axle (Explorer ) –
– Planet carrier assembly (Explorer ) –
– LH rear axle (Explorer ) –
– RH/LH rear axle (Explorer ) –
– Planet carrier assembly (Explorer ) –
– Rear differential –
– Rear differential disassembly (Explorer ) –
– Rear differential disassembly (Explorer ) –
– Rear axle brake discs –
– Rear axle brake piston (Explorer ) –
– Rear axle brake piston (Explorer ) –
– Front axle –
– Front carrier (F) –
– WD front axle (F) –
– Adjusting the front axle end fl oat –
– Steering cylinders –
– Steering cylinders disassembly –
– Final drive reduction unit –
– Final drive reduction unit disassembly –
– Steering knuckle housing and halfshaft –
– Steering knuckle housing and halfshaft –
– Differential unit –
– Differential disassembly –
– Differential unit adjustment –
– Bevel gear pair (Explorer ) –
– Bevel gear pair disassembly (Explorer ) –
– Differential disassembly (Explorer ) –
– Bevel gear pair (Explorer ) –
– Bevel gear pair disassembly (Explorer ) –
– Differential disassembly (Explorer ) –
– Front brake discs –
– Front axle brake piston –
– WD shaft –
– Bodywork – Cab – Platform –
– Cab (G) –
– Front hoods (G) –
– Fenders –
– Front instrument panel (G) –
– Air conditioning –
– Compressor –
– Clutch master cylinder –
– Clutch piston –
– Clutch control circuit –
– Brake master cylinders –
– Control levers (Explorer ) –
– Control levers (Explorer ) –
– Hydraulic system –
– Pump for hydraulic lift and auxiliary services –
– Power steering (H) –
– Pressure relief valve setting: –
– Power steering disassembly –
– Power steering pump –
– Rear -way auxiliary services control valve (Explorer ) –
– Rear -way auxiliary services control valve (Explorer ) –
– Braking circuit (Explorer ) –
– Braking circuit (Explorer ) –
– Services solenoid valve assembly –
– Front PTO –
– Front PTO –
– PTO assembly –
– Pump assy –
– Clutch-brake assembly –
– Solenoid valve assy –
– Front lift –
– Front lift –
– Lift cylinders –
– Rear lift –
– Lift – Complete assembly (R) (Explorer ) –
– Lift disassembly – complete assembly (Explorer ) –
– Lift – Complete assembly (R) (Explorer ) –
– Lift disassembly – Complete assembly (Explorer ) –
– Lift cylinder (Explorer ) –
– Bushes (Explorer ) –
– Hydraulic lift directional control valve (Explorer ) –
– Lift control valve disassembly (Explorer ) –
– Lift control valve disassembly (Explorer ) –
– Mechanical draft sensor (Explorer ) –
– Mechanical draft sensor disassembly (Explorer ) –
– Mechanical draft sensor (Explorer ) –
– Mechanical draft sensor disassembly (Explorer ) –
– point linkage –
– Wheels –
– Front wheels (S) –
– Rear wheels (S) –
– Ballast – Towing hitches –
– Towing hitch slide (Explorer ) –
– Towing hitch slide (Explorer ) –
WIRING DIAGRAMS
– Introduction –
– Structure of the unit –
– Wiring and components index –
– Components –
– Components –
– Systems –
– Earthing points –
– Starting and pre-heating –
– Lights selector – Tractor with cab –
– Lights selector – Tractor with platform –
– Diagnostic accessories – Tractor with standard cab –
– Diagnostic accessories – Tractor with high-visibility cab –
– Instrument panel –
– Worklights – Tractor with standard cab –
– Wipers – Tractor with standard cab –
– Heating system – Tractor with standard cab –
– Air conditioning system – Tractor with standard cab –
– Worklights – Tractor with high-visibility cab –
– Wipers – Tractor with high-visibility cab –
– Heating system – Tractor with high-visibility cab –
– Air conditioning system – Tractor with high-visibility cab –
– Transmission –
– PTO –
– Brakes –
CAN BUS ELECTRONIC SYSTEM
– Wiring looms –
– Hood lights wiring –
– Hood lights wiring connector positions –
– Engine wiring – version with front battery –
– Engine wiring connector positions – version with front battery –
– Engine wiring – version with lateral battery –
– Engine wiring connector positions – version with lateral battery –
– Battery wiring loom –
– Battery wiring connector positions –
– Preheating wiring loom –
– Pre-heating wiring connector positions –
– Power supply wiring –
– Power supply wiring connector positions –
– Instrument panel wiring –
– Instrument panel wiring connector positions –
– RH drivetrain wiring –
– RH drivetrain wiring connector positions –
– LH drivetrain wiring –
– Power supply wiring – Tractor with standard cab –
– Power supply wiring connector positions – Tractor with standard cab –
– Roof line wiring – Tractor with standard cab –
– Roof line wiring connector positions – Tractor with standard cab –
– Heating wiring – Tractor with standard cab – –
– Heating system wiring connector positions – Tractor with standard cab –
– Air conditioning wiring – Tractor with standard cab – –
– Air conditioner wiring connector positions – Tractor with standard cab –
– Air conditioning cooler fan wiring – Tractor with standard cab –
– Air conditioner exchanger fan wiring connector positions – Tractor with standard cab –
– Front-rear worklights wiring – Tractor with standard cab –
– Supplementary worklights wiring connector positions – Tractor with standard cab –
– Supplementary worklights wiring – Tractor with standard cab –
– Supplementary worklights wiring connector positions – Tractor with standard cab –
– Windscreen wiper wiring – Tractor with standard cab – –
– Windscreen wiper connector positions wiring – Tractor with standard cab –
– Loudspeaker wiring – Tractor with standard cab –
– Loudspeaker wiring connector positions – Tractor with standard cab –
– Cab power supply wiring – Tractor with high-visibility cab –
– Cab power supply wiring connector positions – Tractor with high-visibility cab –
– Roof line wiring – Tractor with high-visibility cab –
– Roof line wiring connector positions – Tractor with high-visibility cab –
– Heating system wiring – Tractor with high-visibility cab –
– Heating system wiring connector positions – Tractor with high-visibility cab –
– Air conditioning wiring – Tractor with high-visibility cab –
– Air conditioner wiring connector positions – Tractor with high-visibility cab –
– Air conditioning cooler fan wiring – Tractor with high-visibility cab –
– Air conditioning exchanger fan wiring connector positions – Tractor with high-visibility cab –
– Front-rear worklights wiring – Tractor with high-visibility cab –
– Worklights wiring connector positions – Tractor with high-visibility cab –
– Supplementary worklights wiring – Tractor with high-visibility cab –
– Supplementary worklights wiring connector positions – Tractor with high-visibility cab –
– Windscreen wiper wiring – Tractor with high-visibility cab – –
– Windscreen wiper wiring connector positions – Tractor with high-visibility cab –
– Loudspeaker, radio, rear wiper, fl ashing light and clock wiring – Tractor with highvisibility cab –
– Loudspeaker, radio, rear wiper, fl ashing light and clock wiring connector positions
– Tractor with high-visibility cab –
– Wiring for front lights – Tractor with cab –
– Front lights wiring connector positions – Tractor with cab –
– Wiring for lower front lights – Tractor with cab – –
– Lower front lights wiring connector positions – Tractor with cab –
– Wiring for front lights – Tractor with platform – –
– Front lights wiring connector positions – Tractor with platform –
– Worklights wiring – Tractor with platform – –
– Worklights wiring connector positions – Tractor with platform –
– Rotating beacon wiring –
– Position of rotary beacon wiring connectors –
– Trailer hydraulic braking wiring –
– Trailer hydraulic braking wiring connector positions –