Safety, cab controls, operation, transport, maintenance, troubleshooting, specifications and options run end to end through the 303 pages of this Takeuchi TB295W operator manual PDF, OEM publication AW6E005, written for the wheeled hydraulic excavator. Controls fill the biggest share of the book: the multi-information display screen by screen, what each warning lamp and indicator means, and the switches for outriggers, Ram Lock, power mode and DPD regeneration. Troubleshooting closes on separate vehicle and engine error code lists, and the specifications give you lifting capacities and operating ranges before you swing a load. Change the main fuel filter every 500 hours; the engine oil filter comes out at 50 hours, then every 250. Alone with the machine, you have nobody to ask. Download the PDF and the bookmarks and text layer handle screen work, while printed pages of the maintenance list can sit on the bench and collect greasy thumbprints.
What's Inside This Takeuchi TB295W Operator Manual
| System | Pages | Key Topics |
|---|---|---|
| Introduction | 4 | Manual Storage Compartment |
| Machine Description | 5-10 | Designated Operations |
| Safety | 11-52 | General Precautions, Precautions When Preparing, Precautions When Starting, Precautions When Operating, Precautions When Stopping, Precautions When Transporting |
| Controls | 53-126 | Names of Components, Covers (Starter Key, Right Side Cover, Tool Box, Fuel Filler Port, Engine Hood, Fuse Box Cover) |
| Operation | 127-158 | Before Starting Operation, Starting and Stopping the Engine, Operating the Machine, Operating Procedures, Parking the Machine, Handling in Cold Climates, Handling Tires |
| Transport | 159-166 | Loading and Unloading, Hoisting the Machine, Securing the Machine, Precautions to Be Taken During Transportation |
| Maintenance | 167-246 | General, Service Data, Safety-Critical Parts, Maintenance List, Walk-Around Inspection, Daily Inspection |
| Troubleshooting | 247-270 | Symptoms That Are Not Malfunctions, If the Engine Overheats, If the Battery Goes Dead, If a Fuse Blows, If a Warning Lamp Flashes, Vehicle Error Code List, Engine Error Code List |
| Specifications | 271-286 | Basic Specifications, Machine Dimensions, Operating Ranges, Lifting Capacities |
| Options | 287-303 | General Precautions, Attachment Combination Table, Selecting a Lever Pattern, Hydraulic Breaker, Optional Equipment Mass, Biodegradable Oil, Cab Options, Operating Lever Switch Kit |
Quick Reference Specifications
| Specification | Value | Page |
|---|---|---|
| Main fuel filter replacement interval | Every 500 hrs | p. 175 |
| Engine oil filter replacement interval | Every 250 hrs after the initial 50 hrs | p. 175 |
| Hydraulic oil return filter replacement interval | Every 1000 hrs after the initial 50 hrs | p. 175 |
| Pilot line filter replacement interval | Every 1000 hrs after the initial 50 hrs | p. 175 |
| Air cleaner primary (outer) element replacement interval | Every 1000 hrs or after 6 cleanings (whichever comes first) | p. 175 |
| Engine oil filter case bolt tightening torque | 44.1 N·m (32.5 ft-lb.) | p. 193 |
| Primary element cleaning compressed air pressure | 294 to 490 kPa (43 to 71 psi) | p. 211 |
| Pre-fuel filter tightening torque | 30 N·m (22.1 ft-lb.) | p. 219 |
| Engine Oil Pan Upper Limit | 15 L (15.8 US qt.) | p. 173 |
| Engine Cooling System Capacity | 12 L (12.7 US qt.) | p. 173 |
| Hydraulic Oil Tank System Capacity | 175 L (46.2 US gal.) | p. 173 |
| Fuel Tank Level Capacity | 148 L (39.0 US gal.) | p. 173 |
Takeuchi TB295W Common Problems This Manual Covers
Takeuchi TB295W hydraulic excavator engine overheating during operation and coolant temperature running high on the job
Check the overheating remedy procedure in the Troubleshooting section and work through it step by step rather than guessing. Once the engine has cooled, check the coolant level and top up as needed; the engine cooling system holds 12 L (12.7 US qt.) per the capacity table on page 173. Do not go back to work until you know why it ran hot.
Manual Section: If the Engine OverheatsWarning lamp starts flashing on the dash during operation with no obvious cause at the machine
Check which lamp is flashing against the warning lamp identification table in the Troubleshooting section, then carry out the remedy listed for it. If a code appears, cross-check it against the Vehicle Error Code List or the Engine Error Code List starting on page 260. Clear the cause before putting the machine back to work.
Manual Section: If a Warning Lamp FlashesEngine error code showing on the display with SPN and FMI numbers to look up
Check the SPN and FMI numbers exactly as displayed, then look them up in the Engine Error Code List on page 260 to get the matching DTC and its description. Note the hour meter reading and when the code first appeared; that record saves your dealer tech real time if the fault needs further diagnosis.
Manual Section: Engine Error Code List p. 260Battery goes dead and the engine will not crank when you turn the starter key
Check the jump starting procedure on page 250 of the Troubleshooting section before you hook up cables, and connect them in the exact order it lists. Recharge the battery afterward following the same section. If it keeps going dead, have the battery checked instead of jumping it every morning and hoping it holds through the shift.
Manual Section: If the Battery Goes DeadElectrical circuit stops working after a fuse blows and the fusible link may be open
Remove the fuse box cover and inspect the fuses for the dead circuit, replacing a blown one only with a fuse of the same rated capacity. Inspect the fusible link as described in the fuse section of Troubleshooting. If the new fuse blows again right away, stop swapping fuses and find the cause first.
Manual Section: If a Fuse BlowsSlew motor or travel motor noise, plus control valve noise, during normal operation
Check the Symptoms That Are Not Malfunctions list before tearing into anything; it covers slew motor noise, travel motor noise, control valve noise, and arm and bucket speed changes that are normal for this machine. If the noise matches a listed condition, keep working. If it does not, stop and report it.
Manual Section: Symptoms That Are Not MalfunctionsFrequently Asked Questions
What do the Takeuchi TB295W vehicle error codes 3300, 3401, 3500, 3600, and 3700 mean?
These error codes indicate specific machine faults: 3300 is an alternator charge fault, 3401 is an engine oil pressure error, 3500 indicates the engine is overheating, 3600 means the air cleaner is clogged, and 3700 indicates a water separator alarm. p. 258
How do I perform DPD regeneration on the Takeuchi TB295W?
To perform manual DPD regeneration, park the machine in a safe place, raise the safety lock lever, and decrease the engine speed to low idle. Then, press and hold the manual regeneration side on the DPD manual regeneration/inhibit select switch. The process takes approximately 15 to 20 minutes. p. 90
What are the replacement specifications for the engine oil filter on the Takeuchi TB295W?
The engine oil filter cartridge (part number I8-98018-8580) should be replaced every 250 hours after the initial 50 hours of operation. p. 175
What is the tightening torque for the M20 wheel nuts on a Takeuchi TB295W?
The tightening torque for M20 x P1.5 wheel nuts is 490 N·m (361.4 ft-lb). p. 191
What is the correct fan belt tension for the Takeuchi TB295W?
The fan belt tension should be approximately 98 N (22 lbf). The slack at the midpoint between the fan pulley and alternator pulley should be 6.6 to 7.4 mm (0.26 to 0.29 in). p. 194
Is this Takeuchi TB295W manual a download or a disc?
You download the Operator Manual yourself: 303 pages, searchable PDF, available immediately. Keep a copy on every device you use.
Is this Takeuchi TB295W manual print-friendly?
Yes. Print individual pages or full chapters for your own shop use, on letter or A4 paper.
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