Takeuchi TW60 Service Manual with Wiring Diagrams

Name: Takeuchi TW60 Service Manual with Wiring Diagrams
Author: Takeuchi

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$39.99 USD · one-time payment

Model: TW60

Type: Wheel Loader

246 Pages·22 MB·Searchable PDF·English·Print-Ready

✓ Wiring Diagrams
✓ Hydraulic Schematics
✓ Torque Specs
✓ Multi-Level Bookmarks (2-level navigation)

Preview Sample Pages (PDF)

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Takeuchi's TW60 service manual (OEM 8015739) takes the TW60 wheel loader apart across 246 pages, splitting front and rear carriage at the pendulum joint and working through hoisting gear, hydraulics, electrics, diesel engine, axles, drum brakes and cab. Hydraulics fill the largest share of this Takeuchi TW60 service manual PDF: a circuit diagram traces oil from the travel and charge pumps through the pressure relief valve, steering unit and brake cylinder, and the adjustment chapter shows you how to set charge, travel, loading circuit and steering pressures. Electrical circuit diagrams map the ignition lock, starter, generator, preheating relay and lighting, while fault tables for each system pair a symptom with its cause. On an M18x1.5 hose fitting, bring the DKL nut to 30-35 Nm; the hoisting gear locking screws take 120 Nm. Sometimes it's just you, the loader and nobody to phone. Bookmarked and text-searchable, the PDF rides on your laptop or phone to wherever the TW60 is parked.

What's Inside This Manual

System	Pages	Key Topics
Preface	3-4	Safety Regulations, Operating Instructions
Introduction	9-22	User Information on the Service Manual, Breakdown of Assembly Groups and Chapter Overview, Technical Description of the Wheel Loader
Front and Rear Carriage	23-46	Front Carriage, Repairing the Front Carriage
Hoisting Gear and Hoisting Gear Hydraulics	47-58	Operating Faults and Solutions, Maintenance Work (Greasing the Hoisting Gear)
Breakdown of Assembly Groups	59	Hydraulic System, Hydraulic Circuits, Main Assemblies
Technical Data	59	Hydraulic Unit, Travel Motor, Steering Unit
Faults, Causes and Corrective Measures	60-64	Hydraulic Oil Supply, Travel Circuit, Loading Circuit Pressure, Steering Circuit, Electrical System, Diesel Engine
Setting Instructions, Hydraulic System	65-68	Operating Conditions for Correct Measurement Results, Measuring and Test Instruments, Safety Regulations, Measurement and Adjustment Work, Environmental Protection Measures
Completing Adjustments	69-84	Diesel Engine Idle Speed, Charge Pressure, Travel Pressure, Loading Circuit Pressure, Steering Circuit Pressure, End Speed
Completing Repairs	85-108	Completing Repairs to the Travel Pump, Repairing the Load Pump, Repairs to the Charge Pump, Repairs to the Pump Set and Travel Pump
Repairing the Loading Circuit	109-118	Repairing the Loading Circuit Control Block
Repairing the Hydraulic Cylinders	119-132	Checking the Steering Cylinder, Checking the Lifting and Working Cylinder, Checking the QDC Hydraulic System, Venting the QDC Hydraulic System
Repairing the Steering Circuit	133-136	Repairing the Steering Unit
Repairing the Hydraulic Components	137-144	Repairing the Inching Valve, Repairing the Differential Lock Control Block, Checking the Hydraulic Oil Cooler (Combined Cooler)
Checking the Hydraulic Circuit	145-154	Checking the Hydraulic Oil, Venting the Hydraulic Circuit, Operating the Vacuum Pump, Rinsing the Hydraulic Circuit
Table of Figures	155-158	Assembly Groups, Hydraulic Connections, Steering Cylinder, Cardan Shaft, Electrical Installations, Lighting
Appendix to Chapter 3: Hydraulic System Circuit Diagram	159-162	Travel Pump, Charge Pump, Pressure Relief Valve, Steering Unit, Brake Cylinder, Solenoid Valve
Electrical System	163-180	Operating Faults and Solutions, Service and Maintenance Work (on the Battery, Checking the Electrical System), Setting Instructions
Appendix to Chapter 4: Electric System Circuit Diagrams	181-192	Ignition Lock, Starter Motor, Generator, Preheating Relay, Lighting System, Air Conditioning Unit
Diesel Engine	193-210	Technical Data (Fuel, Engine Oil), Faults, Causes, Solutions (Faults, Causes and Solutions Related to the Diesel Engine)
Axles and Brakes	211-238	Operating Faults and Solutions, Maintenance Work, Axles and Drum Brake (Lubricants and Filling Quantities, Checking the Oil Level Axle, Checking and Changing the Brake Fluid)
Operator's Cab	239-246	Breakdown of Assembly Groups, Cleaning and Maintenance Work, Replacing the Operator's Seat, Table of Figures, Table of Topics

Quick Reference Specifications

Specification	Value	Page
Locking screws torque	120 Nm	p. 55
Tightening torque for L-series hose connections (Tube A. Ø 6, DN 5, M12x1.5)	10-12 Nm (DKL), 8-10 Nm (DKOL)	p. 18
Tightening torque for L-series hose connections (Tube A. Ø 8, DN 6, M14x1.5)	12-15 Nm (DKL), 10-13 Nm (DKOL)	p. 18
Bearing journal (5) to retaining disk (3) screw torque	120 Nm	p. 33
Bearing retaining disk (1) screw torque	50 Nm	p. 33
Charge pressure	23-25 bar	p. 71
Travel pressure	420 +20 bar	p. 69
Air filter cleaning pressure	6 bar	p. 200
Standard hydraulic oil filling quantity	60 L	p. 152
Optional hydraulic oil filling quantity	60 L	p. 152
Battery voltage	12 Volt	p. 163
Battery capacity	88 Ah	p. 163

Brand	Takeuchi
Model	TW60
Machine Type	Wheel Loader
Manual Type	Service Manual
Language	English
Format	Searchable PDF (Digital Download)
Pages	246
File Size	22 MB
Manual No.	8015739
Wiring Diagrams	Yes
Hydraulic Schematics	Yes
Torque Specifications	Yes
Bookmarked / Indexed	Yes

Takeuchi TW60 Service Manual with Wiring Diagrams

What's Inside This Manual

Quick Reference Specifications

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