Your ASV Posi-Track 2800, 2810 manual PDF is two factory books in one 127-page download: the Operator and Service Manual (OEM #0308-382) and the complete Parts Manual (#0308-383). The service half walks track removal, bogie carriages, sprocket removal and planetary oil changes, and its electrical flowcharts take a no-start from key switch to starter relay. The parts half gives exploded views with ASV part numbers for every assembly, from the seat and rollcage to all three axle variants and the loader. Electrical schematics sit at the back (relay panel, Isuzu engine, main console, roll cage, reservoir, filter manifold, auxiliary console) alongside the hydraulic schematic and the high and low flow auxiliary circuits. Re-torque the nine sprocket lug nuts to 115 ft.-lbs. after the first 10 hours, and know each rubber track weighs 265 lbs. before you wrestle one off. Bookmarked with a full text layer, so you can jump straight to Engine Assemblies or Electrical Schematics at the machine.
What's Inside This ASV 2800, 2810 Manual
| System | Pages | Key Topics |
|---|---|---|
| Warranty | 2 | Original Equipment Manufacture Parts, Wear Items, Caterpillar Engine, Isuzu Engine, Warranty Claim |
| Warranty Limitations | 3-5 | Gross Vehicle Weight, Vehicle Modifications, Hydraulic System, Attachment Sizing, Operating Capacity Limits |
| Specifications | 6-10 | General, Engine, Tracks, Final Drive, Capacities, Loader Assembly, Electrical |
| General Operation | 11-26 | Drive Control Console Definitions, Hydraulic Control Console Definitions, Operating Instructions, Hydrostatic Drive, Loader Valve Control, Loader Lock Outs, Quick Attach Mount |
| General Maintenance | 27-40 | Break in Procedures, Maintenance Schedule, Grease Points, Engine Oil and Filter Change, Hydraulic Oil and Filter Change, Bleeding the Fuel System, Track Tension |
| Service | 41-48 | Track Removal, Track Installation, Bogie Carriage Removal, Wheel Tube Removal, Wheel Replacement, End Tube Removal, Sprocket Removal, Hydraulic Flows |
| Appendix 1: Hydraulic Circuits | 49 | High Flow Auxiliary Circuit, Low Flow Auxiliary Circuit, Hydraulic Quick Couplers, Flow Ratings |
| Trouble Shooting (General) | 50-53 | Engine Problems, Hydrostatic Drive Faults, Hot Hydraulic Oil Light, Track and Undercarriage Symptoms |
| Trouble Shooting (Electrical) | 54-59 | Machine Will Not Start, Starter Relay Checks, Fuel Shutoff and Key Switch, Neutral Solenoid Diagnosis, Wire Break Isolation |
| Maintenance and Service Log | 60-64 | Service Record Log, Maintenance Scheduling, Notes Pages |
| Parts Manual: Service Items | 65-67 | Isuzu Oil Filter, Charge Pressure Filter, Auxiliary Hydraulic Filter, Air Filters, Fuel Filter, ASV Part Numbers |
| Seat, Rollcage and Fuel Tank Assemblies | 68-73 | Seat Assembly, Rollcage Assembly, Fuel Tank Assembly |
| Tower, Battery and Console Assemblies | 74-81 | Tower Assemblies, Battery Assembly, Main Console Assembly, Auxiliary Console Assembly |
| Transmission Linkage and Hydraulic Plumbing | 82-89 | Transmission Linkage, Neutral Lock Hoses, Charge Relief, Brake Hoses, Transmission and Gear Pumps, Hoses and Filters |
| Engine Assemblies | 90-93 | Turbo Engine Assembly, Standard Engine Assembly, Isuzu 4JB1 Components |
| Chassis and Wind Screen Assemblies | 94-97 | Chassis Assembly, Wind Screen Assembly |
| Suspension, Drive and Undercarriage Assemblies | 98-109 | Suspension Axle and Track Assembly, LS and RS Drive Assemblies, LS and RS Undercarriage Assemblies, Carriage Assembly |
| Axle Assemblies | 110-115 | Axle Assembly 0307-927, Axle Assembly 0307-929, Axle Assembly 0307-931 |
| Loader Assembly | 116-117 | Loader Arms, Lift Cylinders, Quick Attach Mount Parts |
| Electrical Schematics | 118-124, 126 | Relay Panel, Isuzu Engine, Main Console, Roll Cage, Reservoir, Filter Manifold, Auxiliary Console |
| Hydraulic Schematics | 125, 127 | Hydraulic Schematic MD2800/MD2810, Drive Motors, Auxiliary Pumps, Cooler and Filters |
Quick Reference Specifications
| Specification | Value | Page |
|---|---|---|
| All Models | ||
| Track Weight | 265 lbs. | p. 7 |
| Gross Vehicle Weight Limit | 10,500 lbs | p. 4 |
| Fuel Tank Capacity | 13 gal. | p. 8 |
| Hydraulic Reservoir Capacity | 28 gal. | p. 8 |
| Engine Oil Capacity | 6.8 qt. | p. 8 |
| Operating Capacity (Skid-Steer) | 2,350 lbs. | p. 9 |
| Operating Capacity (Tracked) | 1,645 lbs. | p. 9 |
| Planetary Oil Change Interval | 1,000 hours | p. 29 |
| Planetary Lug Nut Torque | 115 ft.-lbs. | p. 29 |
| 2800 | ||
| Engine Horsepower | 70 hp at 3,000 rpm | p. 7 |
| 2810 | ||
| Engine Horsepower | 75 hp at 3,000 rpm | p. 7 |
ASV 2800, 2810 Common Problems This Manual Covers
ASV 2800 hydraulic oil temperature warning light on under load, hot oil light stays lit
Clean the radiator and oil cooler cores with compressed air before chasing internal faults; packed debris causes most hot oil complaints. Check hydraulic oil level and top the 28 gallon reservoir to the full mark. Work through the hot oil light steps on page 50, and change the hydraulic filter if the oil looks dark.
Manual Section: General Troubleshooting p. 50Engine cranks but won't start, or runs rough after fuel filter change
Check fuel level in the 13 gallon tank and inspect the pre-screen for debris before condemning parts. Replace the fuel filter, then crack the bleed fittings and work air out of the system until fuel runs solid. If it still refuses to fire, run the engine start chart on page 50.
Manual Section: General Troubleshooting p. 50Tracks sag, derail on side slopes, rollers and sprocket lugs wearing fast
Clean packed mud and gravel out of the undercarriage first; trapped material throws off tension readings and chews up rollers. Adjust track tension per the maintenance schedule on page 36, then re-torque the nine sprocket lug nuts to 115 ft.-lbs. Replace any roller showing cracks, flat spots, or rubber separation.
Manual Section: General Maintenance p. 36Planetary final drive whines, runs hot, or leaks gear oil at sprocket hub
Drain and refill the planetary gearbox oil on the 1,000 hour interval shown on page 37; cut that in half for wet or abrasive conditions. Re-torque the nine lug nuts that mount the sprocket to 115 ft.-lbs., and check them again 10 hours after any sprocket service. Inspect the hub seal for weepage.
Manual Section: Planetary Oil Change p. 37Hydraulic hose leaking or spraying at loader valve fittings, boom drifts down
Shut the machine down and relieve system pressure before you touch a suspect fitting. Replace the damaged hose and fittings, matching part numbers off the hydraulic plumbing pages in the parts manual (pages 82-89). Refill the 28 gallon reservoir to the full mark and cycle the loader to purge air.
Manual Section: Parts Manual: Hydraulics, Hoses and Filters p. 88Frequently Asked Questions
What are the torque specifications for the planetary gearbox lug nuts?
The 9 lug nuts that attach the sprocket to the planetary gearbox are torqued to 115 ft.-lbs. at the factory. They should be re-torqued to 115 ft.-lbs. after 10 hours of operation. p. 29
What are the replacement specifications for the hydraulic oil filter?
The hydraulic filters should be changed every 250 hours. The system uses three filters, including a canister type with an interior element that must be replaced. p. 34
What are the replacement specifications for the engine oil filter?
The engine oil and filter should be changed every 250 hours after the initial 100-hour break-in period. The ASV part number for the diesel engine oil filter is 0301-349. p. 33
What is the engine oil capacity for the ASV 2800/2810?
The engine oil capacity for the ASV 2800/2810 is 6.8 quarts. p. 8
What is the fuel tank capacity for the ASV 2800/2810?
The fuel tank capacity for the ASV 2800/2810 is 13 gallons. p. 8
Is this ASV 2800 manual a download or a disc?
One searchable PDF covering 127 pages, delivered instantly. No disc, no shipping, no waiting on the post.
Can I print just the pages I need from this ASV 2800 manual?
Yes. The PDF has no DRM restrictions, so print any page or section you need for your shop. Works with any standard printer.
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