Bomag BW 202 AD-5 Operator Manual

$19.99 USD · one-time payment

Model: BW 202 AD-5
Type: Tandem Vibratory Roller
Serial: 101 921 11 1001 and up
208 Pages·7.8 MB·Searchable PDF·English·Print-Ready
  • ✓ Torque Specs
  • ✓ Multi-Level Bookmarks (3-level navigation)
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Bomag BW 202 AD-5 operator stand controls diagram showing switches, travel lever, and instrument cluster layout.
Bomag BW 202 AD-5 Operator Manual
$19.99

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Which rotary switch sets vibration amplitude, when the DPF calls for a standstill regeneration, how much oil each drum's exciter housing takes: the 208-page Bomag BW 202 AD-5 operator manual PDF, OEM 008 200 77 EN, is where those answers are settled for this tandem vibratory roller. The controls chapter maps every switch on your operator's stand, from travel ranges and drum pre-selection to the pressure sprinkler system, while maintenance, the largest block in the book, runs service tables from the 50-hour checks out to 3000 operating hours. Troubleshooting closes with fuse assignments for the central electrics, cabin and ROPS, plus an engine fault chart. Each drum exciter housing holds 7.5 litres of oil; the precision spreader has its own exciter housing that takes 0.2 litres, and its fastening screws torque to 10 Nm. A roller stopped mid-mat holds the whole paving train. Bookmarked and keyword-searchable, this PDF finds the right page before the asphalt cools, so your drum is back in the pass.

Complete the set for your BW 202 AD-5

What's Inside This Operator Manual

SystemPagesKey Topics
Introduction9-12Foreword, Machine Type Plate and Engine Type Plate
Technical Data13-18Noise and Vibration Data
Concerning Your Safety19-48Terminological Definition of the Responsible Persons (Operating Company, Expert / Qualified Person, Driver / Operating Personnel)
Display and Control Elements49-70Operator’s Stand (Overview, Instrument Cluster, Economizer, Start Switch, Rotary Switch for Travel Lever Button Assignment, Travel Lever, Push Button Assignment in Travel Lever, Toggle Switch for Seat Heating, Rotary Switch for Sprinkling Pumps, Rotary Switch for Sprinkler System Pre-Selection, Rotary Switch for Pressure Sprinkler System, Rotary Switch for Working Lights, Rotary Switch for Direction Indicators, Rotary Switch for Hazard Light System, Rotary Switch for Lighting, Rotary Switch DPF-regeneration, Rotary Switch for Engine Speed, Emergency Stop Push Button, Rotary Switch for Travel Ranges, Rotary Switch for Vibration, Drum Pre-Selection, Manual / Automatic, Amplitude Selection)
Tests Before Taking Into Operation71-82Notes on Safety, Visual Inspections and Function Tests, Checking the Engine Oil Level, Checking the Fuel Level, Topping Up Fuel (Refuelling), Checking the Hydraulic Oil Level
Operation83-124Set-Up the Work Place (Adjust the driver’s Seat, Sliding the driver’s Seat Sideways, Swivelling the driver’s Seat), Electronic Immobilizer, Start the Engine, Travel Operation (Driving the Machine, Apply the Parking Brake, Notes on Travel Operation), Working with Vibration (Vibration in Manual Mode, Vibration in Automatic Mode), Operating the Crabwalk, Operating the Pressure Sprinkler System, Park the Machine in Secured Condition, Open the Engine Hood, Operating the Heating/Air Conditioning System, DPF-regeneration (Information Codes, Suppressing DPF-regeneration, Running Regeneration at Standstill), Edge Cutter (Changing the Compression Roller, Operating the Edge Cutter), Precision Spreader (Mounting / Removing the Precision Spreader, Filling the Precision Spreader, Emptying the Precision Spreader, Operating the Precision Spreader), What to Do in Events of Emergency (Actuate the Emergency Stop Switch, Disconnect the Battery, Towing the Machine, After Towing)
Loading/Transporting the Machine125-134Prepare for Transport, Load the Machine, Lashing the Machine to the Transport Vehicle, Loading by Crane, After Transport
Maintenance135-192Preliminary Remarks and Safety Notes (Lifting the Machine with a Jack), Fuels and Lubricants (Engine Oil, Fuel, Coolant, Hydraulic Oil, Exciter System), Table of Fuels and Lubricants, Running-In Instructions, Maintenance Table, Every 50 Operating Hours (Checking Radiator Hoses and Hose Clamps), Every 250 Operating Hours (Check the Air Intake Lines, Service the Belt Drive, Cleaning the Radiator Module), Every 500 Operating Hours (Change Engine Oil and Oil Filter Cartridge, Check the Hydraulic Lines, Checking the Oil Level in the Exciter Housing, Drain the Fuel Tank Sludge), Every 1000 Operating Hours (Adjusting the Valve Clearance, Replacing the Hydraulic Oil Filter, Change the Oil in the Exciter Housing, Checking the ROPS), Every 2000 Operating Hours (Changing the Hydraulic Oil, Change the Coolant, Replacing the Oil Separator Element), Every 3000 Operating Hours (Checking the Turbo Charger, Cleaning the DPF), As Required (Air Filter Maintenance, Cleaning Water Tank and Water Filter, Filling the Provision Tank for the Windscreen Washer System)
Trouble Shooting193-202Preliminary Remarks, Starting the Engine with Jump Leads, Fuse Assignment (Notes on Safety, Central Electrics, Main Fuses, Fuse, Cabin, Fuses ROPS), Engine Faults
Disposal203-204Final Shut-Down of Machine
List of Special Tools205-208Belt Tension Tester, Tool Kit Edge Cutter

Quick Reference Specifications

SpecificationValuePage
fastening screws for precision spreader10 Nm (7.4 ft·lbf)p. 82
tightening torque for locking screws10 Nm (7.4 ft·lbf)p. 111
Maximum filling capacity of chip hopper900 lp. 116
Maximum specific weight of chipping material1.5 t/m3p. 116
Exciter housing oil fill quantity (precision spreader)0.2 l (0.05 gal us)p. 175
Max. operating weight13300 kgp. 14
Rated power ISO 1439685.0 kWp. 15
Fuel tank capacity145 lp. 16
Water tank capacity750 lp. 16
Engine oil capacity13 lp. 144
Hydraulic system oil capacity80 lp. 144
Exciter housing oil capacity (per drum)7.5 lp. 144
BrandBomag
ModelBW 202 AD-5
Machine TypeTandem Vibratory Roller
Manual TypeOperator Manual
LanguageEnglish
FormatSearchable PDF (Digital Download)
Pages208
File Size7.8 MB
Manual No.008 200 77 EN
Serial Range101 921 11 1001 and up
Wiring DiagramsNo
Hydraulic SchematicsNo
Torque SpecificationsYes
Bookmarked / IndexedYes