From pre-start checks through vibration work, crabwalk, chip spreading and final shut-down, this 244-page Bomag BW 135 AD-5 operator manual PDF (OEM 008 201 91 EN) walks the tandem vibratory roller end to end. The maintenance table anchors a long stretch of the book, laying out every service from the 50-hour water separator check to the 2000-hour hydraulic oil change. Fuse assignments, the fault code display and ECONOMIZER troubleshooting give you somewhere to start when the console lights up mid-shift. Torque the eye bolts on the foldable ROPS to 75 to 200 Nm when you stand it back up after transport, and set the counter nuts on the travel pump's high pressure relief valves to 22 Nm when rigging the machine for towing. A roller stalled mid-mat holds the whole paving train. Bookmarked and text-indexed, this PDF takes you from symptom to fix and puts the drum back in the pass.
What's Inside This Operator Manual
| System | Pages | Key Topics |
|---|
| Introduction | 11-14 | Foreword, Machine Type Plate and Engine Type Plate |
| Technical Data | 15-20 | Noise and Vibration Data |
| Concerning Your Safety | 21-68 | Basic Prerequisites (General, Explanation of Signal Words Used, Personal Protective Equipment, Intended Use, Improper Use) |
| Indicators and Control Elements | 69-90 | Driver’s Stand (Operating Console, Starter Switch, V Din Socket, Travel Lever), Outside of Machine (Adjustment Lever for Chip Quantity), Engine Compartment (Main Battery Switch) |
| Checks Prior to Start Up | 91-108 | Notes on Safety, Visual Inspections and Function Tests, Checking the Engine Oil Level, Checking the Fuel Level; Topping Up Fuel (Refuelling), Checking the Hydraulic Oil Level |
| Operation | 109-146 | Setting-Up the Work Place (Adjust the driver’s Seat, Sliding the driver’s Seat Sideways), Electronic Immobilizer, Starting the Engine |
| Loading / Transporting the Machine | 147-160 | Prepare for Transport, Loading the Machine (Folding Down the Foldable ROPS, Folding Down the Foldable ROPS with Protective Roof), Lashing the Machine to the Transport Vehicle |
| Maintenance | 161-220 | Preliminary Remarks and Safety Notes, Preparations/Concluding Work (Engine Hood, Articulation Lock), Fuels and Lubricants (Engine Oil, Fuel, Coolant, Hydraulic Oil) |
| Setting Up / Refitting | 221-228 | Manually Adjusting the Crabwalk, Edge Cutter – Installing Tool, Mounting / Removing the Chip Spreader (Preliminary Remarks and Safety Notes) |
| Troubleshooting | 229-240 | Preliminary Remarks, Starting the Engine with Jump Leads, Fuse Assignment (Notes on Safety, Fuses in Engine Compartment, Central Electrics), Fault Code Display, Engine Faults |
| Disposal | 241-244 | Final Shut-Down of Machine |
Quick Reference Specifications
| Specification | Value | Page |
|---|
| Driver's seat warning light engine shutdown delay | 2 seconds | p. 79 |
| Counter nuts on the high pressure relief valves of the travel pump | 22 Nm (16 ft·lbf) | p. 141 |
| Tightening torque for eye bolts on foldable ROPS | 75 – 200 Nm (55 – 148 ft·lbf) | p. 157 |
| Max. operating weight | 4200 kg | p. 17 |
| Operating weight with ROPS (Cece) | 4000 kg | p. 17 |
| Rated power SAE J 1995 | 33.6 kW | p. 17 |
| Nominal speed | 2400 min-1 | p. 17 |
| Fuel tank capacity | 55 l | p. 19 |
| Water tank capacity | 310 l | p. 19 |
| Engine oil filling quantity | 9.0 l | p. 173 |
| Hydraulic system oil filling quantity | 39 l | p. 173 |
