From pre-start checks through vibration work, crabwalk, chip spreading and final shut-down, this 244-page Bomag BW 135 AD-5 operator manual PDF (OEM 008 201 91 EN) walks the tandem vibratory roller end to end. The maintenance table anchors a long stretch of the book, laying out every service from the 50-hour water separator check to the 2000-hour hydraulic oil change. Fuse assignments, the fault code display and ECONOMIZER troubleshooting give you somewhere to start when the console lights up mid-shift. Torque the eye bolts on the foldable ROPS to 75 to 200 Nm when you stand it back up after transport, and set the counter nuts on the travel pump's high pressure relief valves to 22 Nm when rigging the machine for towing. A roller stalled mid-mat holds the whole paving train. Bookmarked and text-indexed, this PDF takes you from symptom to fix and puts the drum back in the pass.
What's Inside This Bomag BW 135 AD-5 Operator Manual
| System | Pages | Key Topics |
|---|---|---|
| Introduction | 11-14 | Foreword, Machine Type Plate and Engine Type Plate |
| Technical Data | 15-20 | Noise and Vibration Data |
| Concerning Your Safety | 21-68 | Basic Prerequisites (General, Explanation of Signal Words Used, Personal Protective Equipment, Intended Use, Improper Use) |
| Indicators and Control Elements | 69-90 | Driver’s Stand (Operating Console, Starter Switch, V Din Socket, Travel Lever), Outside of Machine (Adjustment Lever for Chip Quantity), Engine Compartment (Main Battery Switch) |
| Checks Prior to Start Up | 91-108 | Notes on Safety, Visual Inspections and Function Tests, Checking the Engine Oil Level, Checking the Fuel Level; Topping Up Fuel (Refuelling), Checking the Hydraulic Oil Level |
| Operation | 109-146 | Setting-Up the Work Place (Adjust the driver’s Seat, Sliding the driver’s Seat Sideways), Electronic Immobilizer, Starting the Engine |
| Loading / Transporting the Machine | 147-160 | Prepare for Transport, Loading the Machine (Folding Down the Foldable ROPS, Folding Down the Foldable ROPS with Protective Roof), Lashing the Machine to the Transport Vehicle |
| Maintenance | 161-220 | Preliminary Remarks and Safety Notes, Preparations/Concluding Work (Engine Hood, Articulation Lock), Fuels and Lubricants (Engine Oil, Fuel, Coolant, Hydraulic Oil) |
| Setting Up / Refitting | 221-228 | Manually Adjusting the Crabwalk, Edge Cutter – Installing Tool, Mounting / Removing the Chip Spreader (Preliminary Remarks and Safety Notes) |
| Troubleshooting | 229-240 | Preliminary Remarks, Starting the Engine with Jump Leads, Fuse Assignment (Notes on Safety, Fuses in Engine Compartment, Central Electrics), Fault Code Display, Engine Faults |
| Disposal | 241-244 | Final Shut-Down of Machine |
Quick Reference Specifications
| Specification | Value | Page |
|---|---|---|
| Driver's seat warning light engine shutdown delay | 2 seconds | p. 79 |
| Counter nuts on the high pressure relief valves of the travel pump | 22 Nm (16 ft·lbf) | p. 141 |
| Tightening torque for eye bolts on foldable ROPS | 75 – 200 Nm (55 – 148 ft·lbf) | p. 157 |
| Max. operating weight | 4200 kg | p. 17 |
| Operating weight with ROPS (Cece) | 4000 kg | p. 17 |
| Rated power SAE J 1995 | 33.6 kW | p. 17 |
| Nominal speed | 2400 min-1 | p. 17 |
| Fuel tank capacity | 55 l | p. 19 |
| Water tank capacity | 310 l | p. 19 |
| Engine oil filling quantity | 9.0 l | p. 173 |
| Hydraulic system oil filling quantity | 39 l | p. 173 |
Bomag BW 135 AD-5 Common Problems This Manual Covers
Bomag BW 135 AD-5 engine cuts out when operator shifts weight or moves the travel lever
Check the seat contact switch before blaming the engine. The controller kills the engine 2 seconds after the driver's seat warning light comes on, so a loose seat or corroded switch connector will cut out on every bump. Verify the indicator behavior against the console description on page 79, then clean and reseat the connector.
Manual Section: Indicators and Control Elements p. 79Engine won't start or cranks slowly in cold weather, starter clicks with dash lights dimming
Fuel level first: the 55 l tank runs down fast on long shifts and air in the lines will stop a diesel cold. Work through the engine fault table on page 236, and if the battery is down, follow the jump lead procedure in the troubleshooting chapter on page 229 rather than hot-wiring anything.
Manual Section: Troubleshooting p. 236Machine will not move after startup, brake feels locked with travel lever pushed forward
Verify the travel lever is fully in the braking position before starting; the interlock will not release the brake otherwise. Check the lever and console functions against the layout on page 71, run the engine up toward rated 2400 min-1, and try again before calling for a tow.
Manual Section: Indicators and Control Elements p. 71Vibration will not engage on either drum, compaction passes leave the mat soft
Start at the vibration switch and the automatic vibration setting on the travel lever before opening any covers. Verify hydraulic oil sits at the correct mark; the system holds 39 l and a low level starves the vibration drive. Review the operating steps on page 117, and finish the pass in static mode if vibration stays dead.
Manual Section: Operation p. 117Oil pressure warning light comes on at low idle after engine reaches operating temperature
Read the oil level on level ground immediately after shutting the engine down. Top up with the correct grade; the engine takes 9.0 l from empty per the fill quantities on page 173. If the level is good and the light stays on, work the low oil pressure steps on page 236 before restarting.
Manual Section: Maintenance p. 173Frequently Asked Questions
How do I read fault codes on the Bomag BW 135 AD-5?
Press function key [F1] to bring up the fault code display, then press [F2] to step through the stored codes one at a time. Pressing [F1] again quits the display. p. 235
What is the engine oil capacity for the BW 135 AD-5?
The engine oil filling capacity is 9.0 liters (2.4 gal us). p. 173
What is the tightening torque for the eye bolts on the foldable ROPS?
The tightening torque for the eye bolts on the foldable ROPS is 75 – 200 Nm (55 – 148 ft·lbf). p. 157
What is the required V-belt tension for the engine?
The V-belt should be tensioned so that it can be depressed 7 to 9 mm (0.28 – 0.35 inch) between the pulleys when using thumb pressure. p. 179
What is the fuel tank capacity for the BW 135 AD-5?
The fuel tank capacity is 55 liters (14.5 gal us). p. 173
How is this Bomag BW 135 AD-5 Operator Manual delivered?
Delivery is instant: a 244-page searchable PDF is yours the second checkout clears. Laptop, tablet, or phone, all fine.
Are there any print restrictions on this Bomag BW 135 AD-5 manual?
Printing is allowed without restriction. Pull the pages you need for the job and bin them when they get greasy.
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