Tearing into the closed-loop vibration circuit takes exact hydraulic data, and that is exactly what anchors this 874-page Bomag BW 190 AD-5, BW 190 ADO-5, BW 202 AD-5, BW 202 ADO-5, BW 190/202 AD-5, BW 190/202 ADO-5 service manual pdf covering the complete tandem vibratory roller series (OEM ID 008 925 92). Extensive troubleshooting charts guide your diagnostics through everything from insufficient hydraulic power to CAN bus communication faults. Detailed water spraying diagrams and closed-circuit travel pump schematics let you trace pressure drops before a stalled machine holds up the entire paving train. Factory specifications give you the hard numbers required to verify the repair, like a brake releasing pressure of 30 bar and the MS05 drive motor tightening torque of 42 Nm. Guessing on these hydrostatic systems usually means buying the wrong travel motor or facing a second drum teardown, so grab this bookmarked digital file and jump straight to the exact diagnostic test you need right now.
Complete the set for your BW 190/202 AD-5 and ADO-5
- Operator Manual: Bomag BW 202 AD-5 Operator Manual
What's Inside This Bomag BW 190/202 AD-5 and ADO-5 Manual
| System | Pages | Key Topics |
|---|---|---|
| General | 11-60 | Introduction |
| Fuels and Lubricants | 61-68 | Engine Oil, Fuel, Coolant, Hydraulic Oil, Gear Oil Sae 75W-90 |
| Technical Data | 69-88 | Bw 190 Ad-5, Bw 190 Ado-5, Bw 202 Ad-5, Bw 202 Ado-5, Additional Technical Data, Terms and Basis of Calculation |
| Electric Systems | 109-198 | Overview of Electric System, Table of Fuels and Lubricants (Table of Operating Means, Comparison Bomag Kubota), Wiring, CAN Bus Overview, Power Board, Control Console Cabin |
| Diesel Engine | 199-258 | Overview of Diesel Engine, Features, Cooling System (Removing and Installing the Thermostat), Intake Air Heating, Fuel Supply, Common-Rail System, Exhaust System |
| Hydraulic System | 259-378 | Overview of Hydraulics (Pump Overview), Open and Closed Hydraulic Circuit |
| Water Spraying System | 379-390 | Overview of Water Spraying System (Tandem Rollers, Pump Overview), Maintenance Work (Maintenance Table, Checks Prior to Start Up, As Required) |
| Air Conditioning | 391-426 | Overview of Air Conditioning System, Physical Principles, Refrigerant R134a, Compressor Oil / Refrigeration Oil, Working Principle of the Air Conditioning System |
| Drum | 427-536 | Ad Drum (Ad/Ap Removing, Assembling the Exciter Unit, Only Bw 190 and 202 Machines, Change Rubber Buffers of Ad Drum) |
| Chip Spreader | 537-546 | Mounting / Removing the Precision Spreader (Preliminary Remarks and Safety Notes), Maintenance Work (Maintenance Table, Checks Prior to Start Up, Every 1000 Operating Hours) |
| Cabin Assembly | 547-556 | Preparations, Final Function Tests, Checks |
| Troubleshooting | 557-744 | Preliminary Remarks, Emergency Procedures (Actuating the Emergency Stop Switch, Disconnecting the Battery, Towing the Machine) |
| Disposal | 745-746 | Final Shut-Down of Machine |
| Special Tools | 747-756 | Electrics, Special Tools for Ado Drum, List of Special Tools |
| Appendix | 773-874 | Circuit Diagrams (Water Spraying Diagram 921 133 28, Hydraulic Diagram 921 125 81c, Circuit Diagram 366) |
Quick Reference Specifications
| Specification | Value | Page |
|---|---|---|
| All Models | ||
| Tightening torque for M22 x 1.5 wheel nut | 500 - 600 Nm | p. 49 |
| Brake releasing pressure | 30 bar | p. 280 |
| Tightening torque MS05 | 42 Nm | p. 281 |
| Engine Oil Capacity | 13L | p. 66 |
| Fuel Tank Capacity | 145L | p. 66 |
| Coolant Capacity | 18L | p. 66 |
| Hydraulic System Oil Capacity | 80L | p. 66 |
| V-belt Pulley Tightening Torque | 58.4-78.9 Nm | p. 180 |
| Starter Terminal B Fastening Torque | 9.8-11.0 Nm | p. 185 |
| BW 190/202 AD | ||
| Exciter Housing Oil Capacity (AD Drum) | 7.5L | p. 66 |
| BW 190 ADO | ||
| Exciter Housing Oil Capacity (Front Drum, ADO) | 7.5L | p. 67 |
| Exciter Housing Oil Capacity (Rear Drum, ADO) | 1.8L | p. 67 |
