When one of these rollers drops vibration halfway through a lift, the fault is hiding somewhere between the exciter drive and the closed loop hydraulics, and guessing at a pressure setting is how a good travel pump becomes scrap. This is the factory Bomag Service Manual (OEM ID 008 911 63) for the BW 211 D-40, BW 212 D-40 and BW 213 D-40 smooth drum single drum rollers and their padfoot counterparts, the BW 211 PD-40, BW 212 PD-40 and BW 213 PD-40, from serial number 101 582 42 and up per the model list on the cover.
At 1,332 pages in English, this is the repair book, written for the mechanic doing the actual work on the machine rather than the operator in the seat.
It downloads as a PDF with 17,859 bookmarks for navigation, so you can print the pages you need, take them to the machine, and get it back in the pass.
What's Inside This Bomag BW 211–213 Series Manual
| System | Pages | Key Topics |
|---|---|---|
| General | 1-30 | Machine Overview, Safety Regulations, Important Notes, Transport |
| Technical Data | 31-40 | Dimensions, Weights, Travel Speeds, Vibration Frequency and Amplitude, Engine Data, Filling Capacities |
| Maintenance | 41-54 | General Notes on Maintenance, Fuels and Lubricants, Engine Oil, Fuels, Coolant, Hydraulic Oil, Oil for Drive Axle |
| Tests and Adjustments | 55-70 | Checking the Rotation Speeds, Special Tools, Pressure Tests in the Travel Circuit, Checking / Adjusting the Vibrator Shaft Speeds, Pressure Measurements in the Vibration Circuit, Nominal Value |
| Flushing and Bleeding | 71-106 | Special Tools for Flushing, Flushing - General, Changing a Component, Chips (Abrasion) in the Oil, Before Flushing, Servicing the Flushing Filter Kit, Flushing the Drum Drive |
| Caddy and E-Plan Wiring Diagrams | 107-128 | Caddy Wiring Diagrams, Understanding Circuit Diagrams, Structure, Potential Cross References, Relay Cross Reference, Current Paths, Component Cross References |
| Electrics | 129-214 | Designation of Components in the Wiring Diagram, Terminal Designations in Wiring Diagram, Battery Maintenance, Battery Ground and Analog Ground, Gnd, Battery Ground, Agnd |
| Dust Protection and Gasket Kits | 215-220 | 582 502 15 Dust Protection / 582 502 16 Gasket, Assembling the Dust Protection |
| Electronic Modules | 221-308 | Bem, BOMAG Evib-Meter, Electrics Module A68, Electric Module K04, Electric Module A72, Electric Module A108 |
| Speedometer Module | 309-312 | Description of Function, Teaching the Module |
| Service Training | 313-378 | - |
| Engine | 379-456 | Check the Engine Oil Level, Diesel Engine, General, Service Side, Starter Side, Lubrication Oil Circuit, Danger of Injury! |
| Air Conditioning System | 457-502 | Physical Basics, A - Heat Absorption, Refrigerant R134a, Compressor Oil / Refrigeration Oil, Working Principle of the Air Conditioning System, Monitoring Devices, Description of Components |
| Cabin Assembly and Window Panes | 503-522 | General Safety Regulations for Assembly, Applicable Accident Prevention Instructions, Changes and Conversions to the Cabin/ Machine, Notes on Safety in the Assembly Instructions, Replace Damaged Stickers/Decals, Work on Heating Lines, Working on Electric Parts of the Machine |
| Drum | 523-576 | Special Tools, Single Drum Rollers, Removing and Installing the Drum, Removing the Drum, Repairing the Drum, Removing the Travel Motor |
| Oscillating Articulated Joint | 577-600 | Dismantling the Oscillating Articulated Joint, Assembling the Oscillating Articulated Joint |
| Suppliers Documentation - Travel Pump | 601-756 | - |
| Suppliers Documentation - Vibration Pump | 757-826 | - |
| Suppliers Documentation - Drum Drive | 827-902 | - |
| Suppliers Documentation - Vibration Motor | 903-926 | - |
| Suppliers Documentation - Axle | 927-1164 | Axle Drive Motor, Steering Valve |
| Circuit Diagrams | 1165-1332 | Hydraulic Diagram 581 202 10, Hydraulic Diagram 581 202 11, Wiring Diagram 582 702 09, Wiring Diagram 582 702 29, Wiring Diagram 582 702 41 |
Quick Reference Specifications
| Specification | Value | Page |
|---|---|---|
| Engine | Deutz BF4M 2012C | p. 32 |
| Operating weight (CECE), BW 211 D-40 | 9500 kg | p. 32 |
| Operating weight (CECE), BW 212 D-40 | 10900 kg | p. 34 |
| Operating weight (CECE), BW 213 D-40 | 12420 kg | p. 36 |
| Travel speed (range 1 / range 2) | 0-6 km/h / 0-10 km/h | p. 32 |
| Engine oil capacity | 10 litres (8.5 litres without filter) | p. 33 |
| Fuel tank capacity | 250 litres | p. 33 |
| Hydraulic oil capacity | 60 litres, HV 46 (ISO) | p. 33 |
| Coolant capacity | 16 litres | p. 33 |
| Valve clearance (intake / exhaust) | 0,3 mm / 0,5 mm | p. 427 |
| Steering pressure | approx. 200 bar | p. 368 |
Bomag BW 211–213 Series Common Problems This Manual Covers
No vibration or weak amplitude
The drum stops shaking mid pass, or one amplitude setting works and the other does not, and the lift will not make density. Work through the vibration drive before condemning the exciter shaft, because the fault is often upstream in the circuit.
Manual Section: VibrationRoller creeps or will not travel
The engine runs but the machine barely moves, or travel dies on a grade. In a closed loop travel drive that usually starts with charge pressure, and checking it against the factory procedure beats swapping a pump on a guess.
Manual Section: Travel driveEngine cranks but will not start
A no start at the beginning of the shift stalls the whole fill. Fault finding the fuel supply, shutdown circuit and starting system in order saves hours over parts swapping.
Manual Section: EngineSlow or wandering steering
The machine drifts off the line or the articulated joint responds late, which turns every pass into a correction. The steering system is worked through as its own circuit, from the steering pump to the cylinder.
Manual Section: SteeringNo crank, dead gauges, blown fuses
Intermittent electrical faults on a machine that lives in dust and vibration are a wiring problem more often than a component problem. Tracing the circuit systematically is the only way to find a chafed harness before it strands the roller again.
Manual Section: Electrical systemHydraulic oil running hot
Oil temperature climbing under full vibration load points to internal leakage, a tired cooler or a circuit held over relief. Finding which loop is making the heat is diagnostic work, not guesswork.
Manual Section: Hydraulic systemFrequently Asked Questions
Which machines does this manual cover?
Six Bomag single drum roller models: the smooth drum BW 211 D-40, BW 212 D-40 and BW 213 D-40, and the padfoot BW 211 PD-40, BW 212 PD-40 and BW 213 PD-40, from serial number 101 582 42 and up as listed per model on the cover.
Is this the service manual or the operator's book?
This is the Service Manual, factory document 008 911 63, written for repair and fault finding work on the machine. It is not the operating instructions and not a spare parts catalogue, so it is aimed at the mechanic rather than the operator.
How do I find anything in 1,332 pages?
The PDF carries 17,859 bookmarks, so you navigate by machine system and procedure from the bookmark panel instead of scrolling. That matters when the roller is down mid shift and you need one test procedure, not the whole book.
How do I get the manual after purchase?
It is a direct digital download. After payment you download the PDF (122.5 MB, English, 1,332 pages) and it is yours to keep, with no subscription, activation or waiting for a paper copy in the post.
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