Deutz diesel engine, hydrostatic travel drive, vibration circuit, steering and electrics: this Bomag BW 211 D-40, BW 212 D-40, BW 213 D-40 Service Training PDF walks every one of those systems end to end across 150 pages, factory document 008 097 26 for all three single drum rollers. Hydraulic schematics trace the travel pump, charge pressure relief valve and drum drive motor, while wiring diagrams for the electrics come backed by a full component listing. Each drive section closes with test and adjustment points and its own troubleshooting table, so you measure before you condemn a pump. Verify fuel pre-pressure at 10 bar, then torque the cylinder head covers to 9 Nm, give or take 1. A roller parked on a half-finished lift for want of one pressure figure holds the whole crew. Bookmarked and text-layered, this file lives wherever you and the machine happen to be.
Complete the set for your BW 211 D-40, BW 212 D-40, BW 213 D-40
- Operator Manual: Bomag BW 211 D-40, 212 D-40, 213 D-40, 211 PD-40, 212 PD-40, 213 PD-40 Operator Manual
- Repair Manual: Bomag BW 211 D-40, 212 D-40, 213 D-40, 211 PD-40, 212 PD-40, 213 PD-40 Service Manual — Wiring Diagrams
What's Inside This Manual
| System | Pages | Key Topics |
|---|
| Documentation | 5 | Index of Related Bomag Publications (Each Sold Separately) |
| General | 6-7 | Compaction Power, Traction, Hydrostatic Drives, Cabin, Monitoring Display, ROPS/FOPS |
| Novelties | 8 | Instrument Cluster, Warnings, Control Data |
| Technical Data and Adjustment Values | 9-11 | Engine, Travel Pump, Travel Motor, Drum Drive, Vibration Pump, Steering and Charge Pump |
| Maintenance | 12-17 | Maintenance Chart |
| Deutz Diesel Engine | 18-50 | Operating Side, Exhaust Side, Lubrication Oil Circuit, Fuel Circuit, Checking and Adjusting the Valve Clearance, Assembly of Plug-Type Injection Pump, Test and Adjustment Points |
| Travel System | 51-83 | Travel Pump, Control, Charge Pressure Relief Valve, High Pressure Relief Valve, Pressure Override, Axle Drive Motor, Drum Drive Motor, Test and Adjustment Points, Trouble Shooting in Travel System |
| Vibration | 84-98 | Vibration Pump, High Pressure Relief Valves, Control, Charge Pump, Vibration Motor, Drum, Test and Adjustment Points, Trouble Shooting in Vibration System |
| Steering | 99-109 | Steering Pump, Steering Valve, Articulated Joint, Measuring and Adjustment Points, Trouble Shooting Steering System |
| Electrics | 110-150 | Instrument Cluster, Component Listing, Wiring Diagram, Hydraulic Diagram |
Quick Reference Specifications
| Specification | Value | Page |
|---|
| Engine Power (ISO 9249) | 98 kW | p. 10 |
| Engine Valve Clearance (Inlet) | 0.3 mm | p. 10 |
| Engine Valve Clearance (Outlet) | 0.5 mm | p. 10 |
| Engine Oil Capacity | 10 L | p. 11 |
| Hydraulic Oil Capacity | 60 L | p. 11 |
| Engine Coolant Capacity | 16 L | p. 11 |
| Rear Axle Oil Capacity | 11 L | p. 11 |
| Rear Axle Wheel Hubs Oil Capacity | 2.9 L | p. 11 |
| AC Refrigerant Capacity | 1300 g | p. 11 |
| Tire ballast water capacity | 295 L | p. 13 |
| Change hydraulic oil and breather filter | at least every 2 years | p. 16 |
| Pressure retaining valve | 5 bar | p. 24 |
| Fuel pre-pressure | 10 bar | p. 26 |
| Cylinder head cover tightening torque | 9 +/- 1 Nm | p. 44 |
| Multi-function valve tightening torque | 89 Nm | p. 65 |
