This is the BOMAG Service Manual for the BW 216 DHC-4 and BW 216 PDHC-4 single drum rollers, covering machines from serial number ranges 101 583 21 and 101 583 22. It is the factory workshop book (OEM document 008 914 40), 1098 pages in English, delivered as a PDF download.
A service manual is written for the person doing the repair, not just the operator. It takes you through the roller's main systems, from the diesel engine and travel drive to the vibration drive and electrics, with the testing and adjustment work a shop needs to bring the machine back into spec.
When the roller quits mid lift and there is no dealer tech coming, this is the reference you work from. The file carries over 16,000 bookmarks, so you can jump straight from the fault to the system chapter instead of paging through a thousand sheets.
What's Inside This Bomag BW 216 DHC-4, BW 216 PDHC-4 Manual
| System | Pages | Key Topics |
|---|---|---|
| Front Matter and General | 1-32 | Fuel System, Hydraulic System, Air Conditioning System, Engine, Generator, Starter Motor, Ball and Roller Bearings |
| Technical Data, Maintenance and Connection Overview | 33-52 | Travel Pump, Drum Drive Motor, Axle Drive Motor, Vibration Pump, Vibration Motor, Steering Valve, Rear Axle |
| Tests and Adjustments | 53-68 | Travel Pump, Steering Cylinder, Vibration Motor, Steering/Charge Pump, Injection Line, Brake Solenoid Valve |
| Flushing and Bleeding | 69-104 | Filling and Filtering Unit, Flushing Filter, Drum Drive Motor, Axle Motor, Travel Pump, Hydraulic Oil Tank |
| Electrics | 105-176 | Service the Battery; S00, Ignition Switch; Understanding Circuit Diagrams; Structure; Potential Cross References; Relay Cross Reference |
| Dust Protection | 177-182 | Dust Protection Bag, Control Panel, Wiring Loom, Instrument Carrier, Fastening Screws, Spacers, Washers, Switches |
| Engine Electrics | 183-312 | EMR3 System Components; Engine Control Unit; Pin Assignment of Engine Control EDC16 / EMR3; Rotary Speed Sensor for Camshaft; Speed Sensor, B114; Rotary Speed Sensor for Crankshaft |
| Electronic Modules | 313-414 | Bem, BOMAG Evib-Meter; Electrics Module A68; Anti-Spin Control; Electric Module K04; Heating/Air Conditioning Control |
| Speedometer Module | 415-418 | Description of Function; Teaching the Module; Manual Testing of the Speedometer; Connect the Ground Cable (-).; BW24RH, BW27RH, C550H and C560H = Travel 18 Meters.; Disconnect the Cable Bridge From "Teach" to "15/ 54“. |
| Service Training | 419-482 | Service Training Decks: MESX Control, BEM/Evib-Meter, BTMplus, Variocontrol, BCM05mobile; Component Photos with Measuring-Value Tables (Captioned BW 216 D-4) |
| Engine | 483-540 | Check the Engine Oil Level; Changing Engine Oil and Oil Filter Cartridges; Change the Fuel Pre-Filter Cartridge; Change the Fuel Filter Cartridge; Check, Clean the Water Separator; Check the Coolant Level |
| Air Conditioning System | 541-584 | Checking, Replacing the Refrigerant Compressor V-Belt; Service the Air Conditioning; Physical Basics; a - Heat Absorption; Refrigerant R134a; General |
| Replacing the Cab Window Panes | 585-594 | Glass Panes, Fastening Element, Fixing Washer and Spacer, Washer, Hexagon Nut, Protective Cap, Locking Handle, Suction Lifter |
| Drum | 595-650 | Special Tools, Single Drum Rollers; Removing and Installing the Drum; Repairing the Drum; Removing the Travel Motor; Dismantling, Assembling the Change- Over Weights; Dismantling the Change-Over Weight |
| Articulated Joint, Hydraulic Steering | 651-674 | Articulated Joint, Hydraulic Steering, Oscillating Articulated Joint, Rocker Bearings, Steering Cylinder, Friction Bearing, Belleville Springs |
| Suppliers Documentation - Travel and Vibration Pump | 675-679 | Travel and Vibration Pump, Series 90 Pumps |
| Suppliers Documentation - Travel and Vibration Pump Repair | 680-830 | Full Supplier Repair Instructions: Sectional Drawings, Disassembly, Wear Limits, Reassembly and Setting |
| Suppliers Documentation - Travel Motor | 831-912 | Travel Motor: Sections, Repair Procedure, Seal and Bearing Data |
| Suppliers Documentation - Steering Valve | 913-946 | Steering Valve: Sections, Spool Identification, Service and Setting |
| Suppliers Documentation - Axle and Vibration Motor | 947-1056 | Axle and Vibration Motor: Sectional Views, Repair and Reassembly Data |
| Circuit Diagrams | 1057-1098 | Wiring Diagram 582 702 27, Component List (Bauteilliste), Terminal and Connector Overviews |
Quick Reference Specifications
| Specification | Value | Page |
|---|---|---|
| Engine | Deutz TCD 2013 L04 2V, Common Rail (DCR), EMR3 | p. 34 |
| Rated power (DIN ISO 3046) | 119 kW | p. 34 |
| Rated speed | 2200 rpm | p. 34 |
| Operating weight (CECE), BW 216 DHC-4 | 16450 kg | p. 34 |
| Operating weight (CECE), BW 216 PDHC-4 | 16850 kg | p. 34 |
| Drum axle load (CECE), DHC-4 / PDHC-4 | 11150 kg / 11550 kg | p. 34 |
| Static linear load (DHC-4) | 52.3 kg/cm | p. 34 |
| Travel speeds | 0...3.5 / 0...6.0 / 0...12.0 km/h | p. 34 |
| Overall length / width / height | 6128 / 2130 / 2268 mm | p. 34 |
| Fuel capacity | 340 l | p. 35 |
| Hydraulic oil capacity | 60 l | p. 35 |
| Coolant capacity | 16 l | p. 35 |
| Travel pump high pressure limitation | 400 + 26 bar | p. 35 |
| Travel pump charge pressure, high idle | 26 bar | p. 35 |
| Max. steering pressure | 175 + 26 bar | p. 36 |
| Tyres / pressure | 23.1-26/12 TL R3 at 1.4 bar | p. 35 |
| Oscillating articulated joint torques | 77 Nm / 90 Nm | p. 668 |
