This is the factory Bomag Service Manual (document 008 911 53) for the BC 672 RB-2, BC 772 RB-2, BC 772 RS-2, BC 672 EB-2 and BC 772 EB-2 landfill compactors, matched to the serial ranges listed on its cover (S/N 101 570 57, 101 570 58, 101 570 59, 101 570 92 and 101 570 93). It is the English-language workshop book, 1022 pages, delivered as an instant PDF download.
This is the book for repair work, not the operator card in the cab. When a machine quits in the cell and the trucks keep tipping, it gives an independent mechanic the factory procedures to test, adjust and repair the machine instead of guessing.
With 15,181 bookmarks in the PDF, you can jump straight to the system you are working on. Bought once, downloaded, and yours to keep for as long as you run these compactors.
What's Inside This Bomag BC 672–772 Series Manual
| System | Pages | Key Topics |
|---|---|---|
| Front Matter and Machine Identification | 1-8 | Cover, Model and Serial-Number Ranges for All Five Machines, Catalogue Number 008 911 53 |
| General | 9-34 | Fuel System, Air Conditioning System, Battery, Starter Motor, Hydraulic System, Feather Keys, Ball and Roller Bearings |
| Technical Data and Maintenance | 35-54 | Engine, Hydraulic System, Compactor Wheels, Dozer Blade, Transfer Box, Travel Gear, Steering |
| Electrics | 55-138 | Battery Service, Check the Main Battery Switch; Starting the Engine with Jump Leads; Understanding Circuit Diagrams; Structure; Potential Cross References; Relay Cross Reference |
| Engine Electrics | 139-270 | Engine Control Unit, Main Relay, Sensors, Actuators, Diagnostics Interface, CAN-bus Display |
| Electronic Control | 271-342 | ESX Control, Display Module, DIOS Module, Travel Pedal, Steering Joystick, Steering Wheel, Dozer Blade, Wheel Drive Motors |
| Trouble Shooting | 343-364 | Hydraulic Systems, Hydraulic Hoses, Travel Pump, Control Unit, Solenoid, Charge Pump, High Pressure Relief Valve, Central Lubrication System |
| Installed Components / Connection Overview | 365-374 | List of Installed Components; BC 672/772 Rb-2; Measuring and Adjustment Points on Tandem Travel Pump Unit; Measuring and Adjustment Points; Port L, Leak Oil to Return Flow Filter; Measuring and Adjustment Points on Control Valve Block |
| Air Conditioning System | 375-426 | Compressor, Condenser, Dryer/Filter, Expansion Valve, Evaporator, Climatronic Control, Pressure Switch, Solenoid Valve |
| Central Lubrication System | 427-446 | Control Lights for Central Lubrication System; Progressive Distributor; Check the Central Lubrication System, Topping Up; System Layout; Technical Description; the Control Light 11 |
| Engine | 447-496 | Check, Adjust the Valve Clearance; Check the Engine Oil Level; Change the Engine Oil; Changing the Engine Oil Filter; Replacing the Fuel Pre-Filter Cartridge, Bleeding the Fuel System; Changing the Fuel Filter Cartridge |
| Working Hydraulics, Tests and Adjustments | 497-520 | Tests and Adjustments in Working Hydraulics; Hydraulic System; Steering and Working Pump; Control Valve Block, Steering and Dozer Blade; Control Valve Block; Measuring and Adjustment Points on Control Valve Block |
| Travel Hydraulics | 521-540 | Hydraulic System, Travel Pump, Travel Motors, Return Flow Filter Block, Transfer Box Filter Unit |
| Tests and Adjustments in Travel Hydraulics | 541-558 | Tandem Travel Pump Unit, Travel Motors, DA-control Valve, Charge Pump, Filter Unit, Pressure Relief Valve |
| Special Tools and Oscillating Articulated Joint | 559-578 | Vibration Reed Frequency Meter, Sirometer, Anti-Freeze Tester, Digital RPM-Meter, Infrared Manual Thermometer, Hydraulic Test Case, Oscillating Articulated Joint, Steering Cylinders |
| Suppliers Documentation - Rexroth Travel Pump | 579-583 | Rexroth Variable Displacement Pump: Sectional Drawings, Seal Kits, Assembly Sequence |
| Suppliers Documentation - Rexroth Travel Pump Repair | 584-682 | Full Rexroth Repair Instructions: Disassembly, Wear Limits, Reassembly and Setting of the Travel Pump |
| Suppliers Documentation - Steering/Working Pump and Travel Motor | 683-709 | Steering/Working Pump, A10VSO Pump, Pilot Valve, Control Valve, Rotary Group, Drive Shaft, Swash Plate |
| Suppliers Documentation - Rexroth A6VM / A6VE Travel Motor | 710-762 | Rexroth Fixed Displacement Motor A6VM, Identical with the A6VE Travel Motor: Repair, Wear Limits, Reassembly |
| Suppliers Documentation - Wheel Drive | 763-822 | Planetary Wheel Drive: Sectional Views, Disassembly and Reassembly, Bearing and Seal Data |
| Suppliers Documentation - Control Valve Block | 823-866 | Control Valve Block: Sections, Spool Identification, Valve Replacement and Setting |
| Circuit Diagrams | 867-1022 | Wiring Diagrams 570 700 35 / 37 / 39 and the Hydraulic Schematic a/C 571 908 15, Each with Its Own Component List (Bauteilliste) |
Quick Reference Specifications
| Specification | Value | Page |
|---|---|---|
| Engine | Deutz TCD 2015 V06, 6-cylinder, water-cooled | p. 36 |
| Rated power (ISO 9249) | 330 kW | p. 36 |
| Rated power (SAE J 1349) | 442 hp | p. 36 |
| Rated speed | 2100 rpm | p. 36 |
| Operating weight (CECE), BC 672 RB-2 | 32100 kg | p. 36 |
| Operating weight (CECE), BC 772 RB-2 | 36500 kg | p. 36 |
| Operating weight (CECE), BC 772 RS-2 | 37300 kg | p. 38 |
| Operating weight (CECE), BC 672 EB-2 | 28900 kg | p. 40 |
| Operating weight (CECE), BC 772 EB-2 | 35300 kg | p. 40 |
| Travel speed range I / II | 0 - 4,5 km/h / 0 - 12 km/h | p. 36 |
| Fuel tank capacity | 500 l (750 l on BC 772 RS-2) | p. 37 |
| Hydraulic oil capacity | 350 l | p. 37 |
| Engine oil capacity | 36 l | p. 37 |
| High pressure relief valves, driven pump | 480 -20 bar | p. 543 |
| Charge pump nominal test pressure | 200 bar | p. 354 |
| Central lubrication test pressure | approx. 350 bar | p. 359 |
| Oscillating articulated joint, hexagon screws | 463 Nm (OKS 240 copper paste) | p. 569 |
| Air conditioning refrigerant | R134a | p. 377 |
Bomag BC 672–772 Series Common Problems This Manual Covers
No drive or weak drive
A refuse compactor that creeps or stops pulling usually points to the closed-loop travel circuit, low charge pressure, contaminated oil or a tired pump or motor. The travel drive coverage in this service manual is where you start testing before you condemn expensive components.
Manual Section: Travel driveWire wrap destroying wheel seals
Landfill waste is full of wire and strapping that winds in behind the compaction wheels, chews through seals and lets oil out and grit in. Scraper condition and wheel drive sealing are exactly the kind of repair work a service manual like this exists for.
Manual Section: Travel driveEngine overheating in the cell
Dust, plastic film and paper blind the cooler faster on a landfill than anywhere else, and the engine temperature climbs mid-shift. The engine coverage in the manual supports proper diagnosis instead of just hosing the radiator and hoping.
Manual Section: EngineElectrical faults and no-start conditions
Corroded grounds, chafed harnesses and failed switches are routine on a machine that lives in a corrosive, debris-heavy environment. The electrical coverage lets you trace a no-start or a dead circuit systematically rather than swapping parts.
Manual Section: Electrical systemPlay in the articulated joint
The articulated joint takes the full twisting load of every pass over uneven waste, and worn bearings show up as clunking and vague steering. Steering and joint repair is workshop-level work, which is what this service manual is written for.
Manual Section: SteeringBrake will not release cleanly
A machine that drags or refuses to move after start-up often has a brake release problem rather than a drive failure. The manual gives you a factory basis for separating a brake fault from a travel circuit fault before you open anything up.
Manual Section: BrakesFrequently Asked Questions
Which machines does this manual cover?
The Bomag BC 672 RB-2, BC 772 RB-2, BC 772 RS-2, BC 672 EB-2 and BC 772 EB-2 landfill compactors, for the serial ranges on the cover: S/N 101 570 57, 101 570 58, 101 570 59, 101 570 92 and 101 570 93. Check your machine's serial plate against these before buying.
Is this a parts catalogue or an operator manual?
Neither. This is the factory Service Manual, Bomag document 008 911 53, written for repair and maintenance work on these compactors. It is not a spare parts book, so do not buy it expecting part number lookups.
Will it help me diagnose a travel or hydraulic fault?
That is what a service manual is for. Rather than generic advice, you get the factory's procedures for these specific BC-2 machines, and the 15,181 bookmarks take you straight to the system you are chasing, whether the machine has stopped driving or is bleeding oil.
What engine and power does the Bomag BC 672 RB-2 / BC 772 RB-2 run?
Power comes from a Deutz TCD 2015 V06, a 6-cylinder water-cooled diesel rated at 330 kW (442 hp per SAE J 1349) at 2100 rpm, per the machine data on page 36. That is the block you are pulling injectors or checking boost pressure on, not a generic Deutz swap.
How much fuel and hydraulic oil does the Bomag BC 772 RS-2 hold?
The fuel tank holds 750 l on the BC 772 RS-2, against 500 l on the other BC-2 models in this book, per page 37. Hydraulic oil capacity is 350 l and engine oil capacity is 36 l on the same page, so top off accordingly before a service.
What is the tightening torque on the oscillating articulated joint bolts of the Bomag BC 672 EB-2?
Torque the hexagon screws on the oscillating articulated joint to 463 Nm using OKS 240 copper paste, per the torque table on page 569. Skip the paste and that figure will not hold, so follow the spec as printed.
How do I get the file after paying?
It is a direct digital download: pay, download the PDF, and it is yours to keep. No shipping, no waiting, no subscription. Save a copy wherever your crew can reach it, in the shop and in the pickup at the cell.
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