This is the compiled Caterpillar SIS repair set for the C-series backhoe loader family: 416C, 426C, 428C, 436C and 438C, all built around the Cat 3054 engine in turbocharged or naturally aspirated form. It is a five-model book, not a 416C-only book - the machine sections (Testing and Adjusting SENR1272, Hydraulic SENR1207/1208, Axles SENR1259/1205, Transmission SENR1204, Power Train SENR1273, and the 3054 engine supplement SENR1203) are titled for the whole family. You get engine, fuel, cooling, hydraulics, power train, brakes, steering, implements and operator station coverage, plus hydraulic, steering and electrical schematics for the 416C, 426C and 436C. Individual sections carry Cat publication dates from 1996 to 2013.
What's Inside This Caterpillar 416C, 426C, 428C, 436C, 438C Repair Manual
| System | Pages | Key Topics |
|---|
| Air Inlet and Exhaust System | 1-60 | Turbocharger, Inlet and Exhaust Manifolds, Air Cleaner |
| Basic Engine | 61-398 | Cat 3054 Engine, Cylinder Head, Crankshaft, Pistons, Flywheel, 3054 Engine Supplement for the Backhoe Family |
| Braking System | 399-475 | Service Brakes, Parking Brake, Brake Testing and Adjusting |
| Cooling System | 476-541 | Water Pump, Thermostat, Radiator, Fan Drive |
| Electrical and Starting System | 542-1672 | Bosch and Denso Alternators, Starting System, Batteries, Machine Security System, Product Link, EquipmentManager, Air Conditioning R134a |
| Engine Arrangement | 1673-1750 | Engine Mounting and Arrangement |
| Frame and Body | 1751-1768 | Frame, Body Panels |
| Fuel System | 1769-1903 | Fuel Injection Pump, Injectors, Fuel Filter, Priming |
| Hydraulic System | 1904-2511 | Pump Test and Adjust, Pump Flow Test, Line Relief Valve Test and Adjust, Ride Control, Makeup and Relief Valves, Pressure and Flow Compensator Valve, Cylinders |
| Implements | 2512-2553 | Loader and Backhoe Implement Linkage |
| Lubrication System | 2554-2595 | Engine Oil Pump, Oil Filter, Oil Relief Valve |
| Machine Arrangement | 2596-2607 | Machine Arrangement and Layout |
| Operator Station | 2608-2936 | Cab, Controls, Air Conditioning and Heating, Seat |
| Power Train | 2937-3587 | Transmission, Torque Converter, Axles, Differential, Final Drives |
| Schematic | 3588-3654 | 416C 426C 436C Hydraulic and Steering System Schematic, 416C 426C 436C Electrical System Schematics, Graphic Symbol Legends |
| Service Equipment and Supplies | 3655-3676 | Service Tooling and Supplies |
| Steering System | 3677-3800 | Steering Pump, Steering Cylinder, Steering Testing |
| Torque Specifications | 3801-3848 | Metric ISO Fasteners, English SAE Fasteners, Fittings, Plugs, Hose Clamps |
| Work Tools | 3849-3858 | Work Tool Hydraulics and Mounting |
Quick Reference Specifications
| Specification | Value | Page |
|---|
| All Models |
| Main relief valve system pressure limit | 20700 kPa (3000 psi) | |
| High pressure stall test system pressure | 20700 +/- 700 kPa (3000 +/- 100 psi) | |
| Line relief valve, auxiliary and loader tilt | 24200 +/- 350 kPa (3500 +/- 50 psi) | |
| Line relief valve, loader tilt (higher setting) | 26200 +/- 350 kPa (3800 +/- 50 psi) | |
| Low pressure standby | 2300 +/- 350 kPa (330 +/- 50 psi) | |
| Margin pressure | 2200 +/- 100 kPa (320 +/- 15 psi) at 1450 +/- 50 rpm | |
| Ride control accumulator charge | 1860 +/- 34.5 kPa (270 +/- 5.0 psi) | p. 2149 |
| Engine low idle | 950 +/- 50 rpm | |
| Hydraulic oil type | SAE 10W | |
| Hydraulic oil temperature for torque limiter test | 60 C (140 F) | |
| Torque limiter bolt torque | 12 +/- 3 N m (105 +/- 27 lb in) | |
| Engine fitted | Caterpillar 3054, turbocharged or naturally aspirated | |
| parallel lift machines |
| Loader tilt head end line relief | 15900 +/- 600 kPa (2300 +/- 90 psi) | |
| turbocharged machines |
| Hydraulic pump flow, turbocharged machines | 120 to 130 L/min | |
| naturally aspirated machines |
| Hydraulic pump flow, naturally aspirated machines | 100 to 120 L/min | |
