Clark G127, GP127, G127E, GP127E Service Manual — Wiring Diagrams

$39.99 USD · one-time payment

Model: G127 | GP127 | G127E | GP127E | GCS 12-15-17S | GCX 12-15 E | GPS 12-15-17 | GPX 15-17 E
Type: Industrial Lift Truck
390 Pages·23 MB·Searchable PDF·English·Print-Ready
  • ✓ Wiring Diagrams
  • ✓ Hydraulic Schematics
  • ✓ Torque Specs
  • ✓ Multi-Level Bookmarks (3-level navigation)
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Clark G127/GP127/G127E/GP127E electrical wiring diagram and gage circuit.
Clark G127, GP127, G127E, GP127E Service Manual — Wiring Diagrams
$39.99

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A Clark G127 series industrial lift truck can be carried from routine tune-up to full engine overhaul on the strength of the 390 pages in this service manual PDF, which covers eight gas and LPG variants across the G127, GP127, GCS, GCX, GPS and GPX family. Overhaul chapters for the 4G32, 4G52 and 4G63 engines take up the largest share of the book, followed by transaxle teardown, main pump and valve rebuilds, tilt cylinders and triple stage upright shimming. At the back, wiring diagrams and hydraulic schematics trace the circuits through the lift cylinder, power steering valve and return line filter. Set initial timing on the 1.6 liter 4G32 to 5° BTDC at 700 to 750 rpm, and pull any fork whose heel has worn past 10%. Second shift, truck down, nobody to call. Search it, jump by bookmark, or print the pages you need and let them get greasy on your bench.

What's Inside This Manual

SystemPagesKey Topics
How to Use This Manual3
Safety Signs and Safety Messages8-21Safety Signs, Safety Messages, Hazard Identification, Safety Precautions
Recommended Planned Maintenance and Lubrication Schedule22-37Planned Maintenance Program, Lubrication Chart, Miscellaneous Lubricants, Maintenance Intervals
Planned Maintenance Intervals39-43Daily Maintenance Checks, Periodic Checks, Maintenance Intervals, Operating Conditions
G32 Engine - 1.6 Liter44-86General Description, Engine Tune-Up, Engine Overhaul
G52 Engine - 2.0 Liter87-136
G63 Engine - 2.0 Liter137-199Specifications and Description, Troubleshooting, Engine Overhaul
Engine Cooling System200-204Engine Overheating, Engine Overcooling, Water Pump Leakage, Water Pump Noise, Oil Contamination, Radiator, Radiator Cap, Fan Shroud, Radiator Hoses, Oil Cooler
Fuel System205-221Carburetor, Carburetor Overhaul, General Description
Transaxle (Transmission)222-258General Description, Transaxle Overhaul
Electrical259-278Distributor Overview, Distributor Inspection, Alternator Description, Alternator Overhaul, Starter Overview, Starter Assembly
Wheels and Tires279-296Drive Tire Specifications, Pneumatic Tire Maintenance, Safety Procedures
Hydraulic Brakes & Inching297-302General Description, Brake Master Cylinder Removal
Steering Gear303-314Steering Gear System, Steering Gear Overhaul
Power Steering System - Steer Axle315-323Power Steering System, Steer Axle Removal, Steer Axle Overhaul
Hydraulic System, Main Pump324-332Main Hydraulic System, Pump Overhaul
Main Hydraulic Valve333-337General Description, Main Valve Overhaul
Tilt Cylinder338-342Tilt Cylinder Adjustment, Tilt Cylinder Overhaul
Upright343-363Upright Maintenance, Upright Triple Stage Shim Disassembly
Counterweight364-367Counterweight Maintenance, Counterweight Installation
Machine Jacking & Blocking368-373Raising Drive Wheels, Blocking the Upright, Raising Entire Truck
Truck Data Plate and Decals374
Specifications375-378Fill Capacities
Hydraulic and Electrical Diagrams379-390Lift Cylinder, Tilt Cylinders, Power Steering Valve, Main Hydraulic Valve, Return Line Filter

Quick Reference Specifications

SpecificationValuePage
Maximum fork tip height difference3% of the fork lengthp. 27
Maximum fork blade heel wear10%p. 27
Initial (Basic) Ignition Timing5° BTDC @ 700-750 rpmp. 51
Engine Idle Speed650-750 rpmp. 49
Engine Idle Speed (4G63)650-700 rpmp. 144
Engine Sump Capacity4.5 L (4.8 qt)p. 143
LPG safety relief valve pressure275 psip. 217
Radiator hose clearance15 mm (0.59 inch)p. 201
Hose to fan and alternator belt gap25 mm (1.00 inch)p. 202
Engine Oil Capacity (4G63)4.5 Lp. 143
Cylinder Head Bolt Tightening Torque (4G63 Cold)88-98 N·mp. 110
Cylinder Head Bolt Tightening Torque (4G63 Warm)98-108 N·mp. 110
BrandClark
ModelG127, GP127, G127E, GP127E, GCS 12-15-17S, GCX 12-15 E, GPS 12-15-17, GPX 15-17 E
Machine TypeIndustrial Lift Truck
Manual TypeService Manual
LanguageEnglish
FormatSearchable PDF (Digital Download)
Pages390
File Size23 MB
Wiring DiagramsYes
Hydraulic SchematicsYes
Torque SpecificationsYes
Bookmarked / IndexedYes