Hyster RS45-27CH, RS45-31CH maintenance table 21 covering daily inspection procedures for tires, boom, and cooling systems. Hyster RS45-27CH, RS45-31CH Operator Manual with Wiring Diagrams (B289) $19.99
Hyster B60Z, W60Z, W65Z, W80Z, B80Z, B60ZAC, B80ZAC, T5Z, T7Z, C60Z, C80Z, T5ZAC, T7ZAC, C60ZAC, C80ZAC, W30-40ZA, W20-30ZR, W25-30-40ZC, B60ZHD, B80ZHD, B60HD2, B80ZHD2 exploded view of master drive unit assembly, traction motor, and tire. Hyster B60Z, B80Z, W60Z–W80Z Series Service Manual with Wiring Diagrams $39.99

Hyster B60ZHD, B80ZHD, B60ZAC–C80ZAC Series Service Manual with Wiring Diagrams

$29.99

Model: B60ZHD | B80ZHD | B60ZAC | B80ZAC | T5ZAC | T7ZAC | C60ZAC | C80ZAC
Type: Motorized Hand Lift Truck
Serial: A262 | B262 | A257 | B257 | B230 | C230 | B233 | B476 | B477 | B478 | B479 | C476
468 Pages·9.8 MB·Searchable PDF·English·Print-Ready
  • ✓ Wiring Diagrams
  • ✓ Torque Specs
  • ✓ Multi-Level Bookmarks (3-level navigation)
Preview Sample Pages (PDF)
Add to Cart
Hyster B60ZHD, B80ZHD, B60ZAC, B80ZAC, T5ZAC, T7ZAC, C60ZAC, C80ZAC exploded view diagram of AC traction motor repair components.
Hyster B60ZHD, B80ZHD, B60ZAC–C80ZAC Series Service Manual with Wiring Diagrams
$29.99

Instant Download 24/7

  • Works on PC, Mac, tablet, and phone.
  • Download once, keep forever

 

Guaranteed Safe Checkout
Visa Mastercard PayPal Apple Pay Google Pay

AC motor repair, the master drive unit, steering, brakes, hydraulics and the motor controller are each followed end to end in this 468-page service manual (OEM ID 4025071) for Hyster B, C and T series motorized hand lift trucks, eight ZAC and ZHD variants in all. As a Hyster B60ZAC service manual PDF, it pairs wiring diagrams for the electrical system with AC motor controller programming, status codes and troubleshooting charts for the drive unit and brakes. Brake air gap measurement, the hold on grade test and power assist steering calibration are written out in full, backed by fastener torque tables and a periodic maintenance schedule. Check the traction motor temperature sensor for 5.9 ohms ±10% at 25°C (77°F), then torque the drive wheel capscrews to 200 ±9 N•m. Your motor work starts with discharging the capacitors. Bookmarked and text-searchable, the PDF lets you finish that AC motor job to Hyster's own figures.

What's Inside This Hyster B60ZHD, B80ZHD, B60ZAC–C80ZAC Series Manual

SystemPagesKey Topics
General1-3Accessing the Drive Unit Compartment (B60-80Zac and B60-80Zhd, C60-80Zac and T5-7Zac)
Special Precautions4-5Discharging the Capacitors
Description6Remove, Disassemble
AC Motor Repair6-9Remove, Disassemble, Inspect, Assemble, Install
AC Motor Repair (with EPAS)11-28Drive Unit Compartment Access, Discharging Capacitors, AC Motor Removal, AC Motor Disassembly, AC Motor Inspection, AC Motor Assembly
Master Drive Unit29-48Drive Unit Specifications, Oil Level Check, Gear Oil Change, Drive Tire Removal, Master Drive Unit Removal, Troubleshooting
Steering Mechanism49-84Power Assist Steering Calibration, Control Handle Repair, Gas Spring Replacement, Articulating Shaft and Pinions, Steer Motor Assembly, Steer Support Assembly
Brakes85-104Brake Operation, Brake Check, Air Gap Measurement, Brake Assembly Repair, Hold on Grade Test, Troubleshooting
Hydraulic System105-132Hydraulic System Description, Lift Pump and Motor Assembly, Lowering Valve Repair, Relief Valve Adjustment, Lift Cylinder Repair, Relief Valve Pressure Check
AC Motor Controller133-248AC Motor Controller Programming, Parameter Description, Troubleshooting, Control Card Functional Test, Connector Pin-Outs, System Logic Diagram, Status Codes, Electrical Checks
User Interface - Supervisor Functions249-270Menu Navigation, Dash Display Versions, Supervisor Menu
User Interface - Service Technician Functions271-306Menu Navigation, Dash Display Versions, Technician Menu
Electrical System307-336Electrical System Checks, Calibration, Brake and Interlock Switches, Control Module, Remote Control Box Switches
Industrial Battery337-364Lead-Acid Batteries, Specific Gravity, Battery Selection, Battery Ratings, Battery Maintenance
Lifting Mechanism365-386Load Wheel, Rear Link and Load Wheel, Rocker Arm, Upper Link, Entry Rollers
Metric and Inch (SAE) Fasteners387-406Threaded Fasteners, Strength Identification, Cotter (Split) Pins, Fastener Torque Tables, Conversion Table
Diagrams407-426Schematic/Wiring Diagram
Periodic Maintenance427-456Periodic Maintenance Schedule, Maintenance Procedures Every 8 Hours or Daily, Maintenance Procedures Every 2000 Hours or Yearly, Welding Repairs
Capacities and Specifications457-468Hydraulic Oils, Gear Oils, Truck Weight, Tire Sizes, Torque Specifications, Battery Specifications

Quick Reference Specifications

SpecificationValuePage
Drive Wheel Capscrews200 ±9 N•mp. 464
Pump motor resistance (open circuit check)greater than 500 ohmsp. 177
Traction motor temperature sensor resistance5.9 ohms ±10% at 25°C (77°F)p. 184
Brake Mounting CapscrewsB60ZHD 8 ±1 N•m, B80ZHD 22 ±2 N•mp. 464
Lowering valve coil capscrew torque7 N•m (62 lbf in)p. 119
Coil resistance (Pump Coil, Contactor, Coast Control Solenoid)greater than 5 ohmsp. 176
Controller internal temperature limit165°C (329°F)p. 184
Service PC Connection resistance60 ohmsp. 187
Voltage relay operation2.37 voltsp. 356
Battery temperature rise limit14°C (25°F)p. 356
Traction Motor Torque17 N·m (13 lbf ft)p. 23
Drive Wheel/Lug Nut Torque200 ±9 N·m (148 ±7 lbf ft)p. 37
BrandHyster
ModelB60ZHD, B80ZHD, B60ZAC, B80ZAC, T5ZAC, T7ZAC, C60ZAC, C80ZAC
Machine TypeMotorized Hand Lift Truck
Manual TypeService Manual
LanguageEnglish
FormatSearchable PDF (Digital Download)
Pages468
File Size9.8 MB
Manual No.4025071
Serial RangeA262, B262, A257, B257, B230, C230, B233, B476, B477, B478, B479, C476
Wiring DiagramsYes
Hydraulic SchematicsNo
Torque SpecificationsYes
Bookmarked / IndexedYes
SKU: HYSTER-B60ZHDB80ZHDB60ZACB8-SVC-93169 Categories: , Tags: , , , , , , , , Brand:

Related products