An equalizing charge on the 24 V storage battery, the 50-hour weekly check and the 1200-hour six-month service are all laid out in this 45-page Hyster P2.0UTS operator manual PDF for the electric pallet truck, OEM ID 4257499. A hydraulic principle diagram maps the lift circuit next to the safety valve adjustment method, while wiring detail and LED display code examples support the electrical checks on the motor speed encoder, main contactor and throttle wiper. Daily inspection, recommended working media and consumable replacement periods fill out the maintenance chapter. Set brake clearance within 0.2 to 0.8 mm. Fit a 10A fuse where specified, and keep loads within the 2000 kg rating. Your copy is bookmarked and text-searchable.
What's Inside This Hyster P2.0UTS Operator Manual
| System | Pages | Key Topics |
|---|---|---|
| Operation Manual | 1 | Title Page, Part Number |
| Forklift Truck Introduction | 3 | Truck Overview, Application Environment |
| Technical Parameters | 4-9 | Structure Description, Instrument, Steering System, Braking, Operation Control, Main Technical Parameters |
| Operation | 10-15 | Safety Norms, Safety Operation Norms, Safety Operation Specification, Drive and Operation (Inspection Before Operation, Driving, Important Notice After Operation) |
| Usage, Maintenance and Charge of Storage Battery | 16-20 | Initial Charge, Use and Maintenance, Equalizing Charge, Storage, Operation of Electrolyte, Operation of Storage Batteries During the Final Stage of Their Lifetime |
| Maintenance and Repair | 21-26 | Maintenance, Precautions During Maintenance, Places for Maintenance, Precautions Before Repair and Maintenance, Maintenance Before the New Truck Put Into Operation |
| Common Faults and Troubleshooting | 27 | Hydraulic Faults, Truck Cannot Start, Brake Failure |
| Adjustment Methods of Safety Valve Pressure | 28 | Pressure Measurement Procedure, Hydraulic Principle Diagram |
| Electrical Equipment Troubleshooting | 29-31 | Motor Speed Encoder, Motor Overcurrent, Throttle Wiper, Main Contactor, Precharge Fault, Brake Fault |
| Store, Transportation and Loading of Truck | 32 | Loading and Unloading of Truck, Transportation of Truck, Store of Truck |
| Appendix I | 33 | P2.0UTS Electric Pallet Truck Packing List, Packing List Documents, Accessory and Spare Parts |
| Appendix II | 34-43 | Safety Rules for the User and Driver, Applied to the User, Applied to the Driver |
| Appendix III | 44-45 | Maintenance and Repairing Recording Card, Customer Advisement Feedback, Maintenance Record Fields |
Quick Reference Specifications
| Specification | Value | Page |
|---|---|---|
| Brake clearance | 0.2mm - 0.8mm | p. 13 |
| Fuse | 10A | p. 31 |
| Rated load | 2000 kg | p. 9 |
| Battery voltage/rated capacity | 24/210 V/Ah | p. 9 |
| Battery weight | 170 kg | p. 9 |
| Hydraulic oil charge | 1.5L | p. 22 |
| Stipulated system pressure (2000kg load) | 11.5 Mpa | p. 28 |
| Stipulated system pressure (2500kg load) | 13.5 Mpa | p. 28 |
| Charger output voltage | 24V | p. 20 |
| Charger output current | 30A | p. 20 |
| Maximum traveling speed (pedal/guardrail put away) | 4 km/h | p. 7 |
| Battery pack weight | 240 kg | p. 20 |
Hyster P2.0UTS Common Problems This Manual Covers
Hyster P2.0UTS with electric lock ON and operation handle in area B, truck will not start
Check the battery capacity display and confirm the battery connecting line and socket are firm, per the pre-operation checks on page 14. Measure total battery voltage; the manual prohibits discharging below 20.4V (1.7V per cell), page 18. Then work through the truck cannot start entries on page 27. Never use a faulty truck (page 14). Lower the forks fully, set the warning board and pull the key (page 13).
Manual Section: Common Faults and Troubleshooting p. 27Operation handle switched between area A and B with no brake noise heard
Check for the brake noise at every pre-operation check as the handle moves between area A and B, per page 13. Measure brake clearance and confirm it sits between 0.2mm and 0.8mm. If a brake fault code shows, check it against page 30. Never use a faulty truck (page 14). Lower the forks, set the warning board, pull the key, and contact the sales department.
Manual Section: Inspection before operation p. 13Lifting oil cylinder or oil pipe leaking with abnormal noise during lifting
Check hydraulic oil quantity first; the system takes a 1.5L charge per page 22. Inspect the oil pipe and lifting oil cylinder for leakage as listed in the pre-operation checks on page 13. Confirm the load stays within the 2000 kg rated capacity (page 9), because overloading is forbidden. Then follow the abnormal noise during lifting entries on page 27.
Manual Section: Common Faults and Troubleshooting p. 27Steering through the operation handle feels heavy and direction control is ineffective
Check the operation handle for degree of tightness and rotary flexibility as listed in the pre-operation checks on page 13. Inspect the oil pipe for leakage and verify hydraulic oil quantity. Work through the direction ineffective and heavy entries on page 27. If the handle still binds, never use the faulty truck (page 14); contact the sales department.
Manual Section: Common Faults and Troubleshooting p. 27Battery capacity display reading low early in the shift after a full overnight charge
Check electrolyte level and density with a suction type densimeter while wearing protection (page 19). Stop discharging at 1.17 density or 20.4V total and charge at once, per page 18. Run a common charge (20A then 10A, about 12 hours) and an equalizing charge every 2 to 3 months. Use a full automatic charger rated 24V, 30A (page 20). Charge only in a ventilated area with no open flame (page 17).
Manual Section: Storage battery usage and maintenance p. 18LED display showing an error code after turning the electric lock to ON
Read the code off the LED display and match it against the error code reference on page 30, which covers motor overcurrent, main contactor, precharge, brake fault, battery voltage, temperature cutback and service timer conditions. Verify the fuse matches the 10A rating on page 31. If the fault remains, stop using the truck (page 14) and contact the sales department.
Manual Section: Electrical equipment troubleshooting p. 30Frequently Asked Questions
What is the procedure for troubleshooting the electromagnetic brake if it does not release after braking?
If the electromagnetic brake does not release after braking, check the electrical circuit. Additionally, ensure the clearance of the electromagnetic brake is not too large; it should be adjusted to 0.2mm. p. 27
What are the hydraulic oil specifications for the Hyster P2.0UTS when the truck is normally loaded?
For normal loading conditions, it is advised to use hydraulic oil LHPISOVG46 in accordance with standard DIN51524T.2. The average sustained temperature should be maintained between 40 degrees and 60 degrees. p. 25
What is the required brake clearance during maintenance on the Hyster P2.0UTS?
The clearance between the brakes must be maintained between 0.2mm and 0.8mm to ensure proper operation. p. 13
How much hydraulic oil is required for the truck?
The oil charge for the hydraulic system is 1.5L. The oil level should be checked from the oil window, where the distance between the oil level and the bottom of the tank is about 70mm. p. 22
What is the maintenance interval for replacing the fork wheel on the Hyster P2.0UTS?
The fork wheel should be replaced every 1200 hours of operation. p. 26
What do I get after purchasing this Hyster P2.0UTS manual?
Immediate download of the complete 45-page searchable Operator Manual. Access it on any device, from a laptop at your desk to a phone in the field.
Am I able to print pages from this Hyster P2.0UTS manual?
Yes. Print the pages you need for the job in your own shop, and bin them when they get greasy.
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