JLG 450A, 450AJ Service Manual with Wiring Diagrams

$39.99 USD · one-time payment

Model: 450A | 450AJ
Type: Aerial Work Platform
Serial: Prior To S/N 0300160835
472 Pages·36 MB·Searchable PDF·English·Print-Ready
  • ✓ Wiring Diagrams
  • ✓ Hydraulic Schematics
  • ✓ Torque Specs
  • ✓ Multi-Level Bookmarks (3-level navigation)
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JLG 450A, 450AJ electrical schematic diagram showing platform box wiring, connectors J1-J8, and lighting circuits.
JLG 450A, 450AJ Service Manual with Wiring Diagrams
$39.99

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Only the factory book settles the pressure settings and analyzer parameters on a JLG 450A or 450AJ aerial work platform, and this 472-page JLG 450A, 450AJ service manual PDF (publication 3121180) is that book. Wiring diagrams and hydraulic schematics close out the volume, tracing each circuit to its Deutsch connector and each oil line from the variable pump to the cylinders. Trouble code definitions for Ford EFI, GM dual fuel and Deutz EMR 2 engines fill a long chapter, and the control system section shows you how to connect the hand held analyzer and run the system test. Set main relief at 3300 psi (227.5 bar), and torque wheel nuts in three stages: 40, 100, then 170 ft-lb (255 Nm). Intermittent faults on a dual fuel engine eat whole shifts. Bookmarks and a searchable text layer take you straight to the fix, and your lift back to raising crews safely.

What's Inside This Manual

SystemPagesKey Topics
Introduction - Maintenance Safety Precautions3-16Hydraulic System Safety, Maintenance
Specifications17-36Capacities, Tires, Engine, Specifications and Performance Data, Function Speeds, Torque Requirements, Lubrication, Major Component Weights
General37-50Machine Preparation, Inspection, And Maintenance, Service and Guidelines, Lubrication and Information
Tires, Wheels, and Torque Hubs51-80Tire Inflation, Tire Damage, Torque Hub Disassembly, Torque Hub Assembly, Roll and Leak Testing
Drive Motor and Oscillating Axle81-108Drive Motor Disassembly, Drive Motor Inspection, Drive Motor Assembly, Oscillating Axle Bleeding, Lockout Test
Swing Bearing and Swing Motor109-145Swing Bearing Removal, Swing Bearing Installation, Swing Motor Disassembly, Swing Motor Inspection, Swing Motor Assembly
Engine Maintenance and Diagnostics146-181Ford EFI Engine Diagnostics, Deutz Engine Maintenance, GM Engine Dual Fuel System, Perkins Engine Maintenance, Engine Radiator Fill Procedure
Diagnostic Trouble Codes (DTCs)182-266LPG Fuel System Diagnosis, DTC Definitions, CAN J1939 Communication Faults, Microprocessor Failure Codes, Throttle Position Sensor Diagnostics
Boom & Platform267-290Boom Maintenance, Rotator, Rotary Actuator
Hydraulics291-336Cylinder Repair, Hydraulic Pump, Variable Pump, Hydraulic Component Start-Up Procedures and Recommendations, Pressure Setting Procedure
JLG Control System337-416Introduction, Connect JLG Control System Analyzer, Using Analyzer, Changing Hand Held Analyzer Access Level, Parameters Using the Hand Held Analyzer, Machine Setup
Basic Electrical Information & Schematics417-472Multimeter Basics, Applying Silicone Dielectric Compound to Electrical Connections, AMP Connector, Deutsch Connectors

Quick Reference Specifications

SpecificationValuePage
Wheel Torque Chart1st Stage 40 ft-lb (55 Nm), 2nd Stage 100 ft-lb (130 Nm), 3rd Stage 170 ft-lb (255 Nm)p. 52
Auxiliary Pump Torque A96 to 120 inch-pounds (11 to 13.5 Nm)p. 143
Auxiliary Pump Torque B84 inch-pounds (9.5 Nm)p. 143
Drive belt tension1/2 inch (13mm)p. 170
Bang-Bang Main Relief pressure3300 psi (227.5 Bar)p. 332
Steer relief pressure2500 psi (172 Bar)p. 332
Contact wire pull force1 or 2 lbs.p. 420
Screwdriver blade width for wedge lock disassembly3/16 inch (4.8 mm)p. 422
Fuel Tank Capacity17 gallons (64.3 liters)p. 17
Drive Hub Oil Capacity23.75 oz. (0.7 liters)p. 17
Drive Brake Oil Capacity2.7 oz. (0.08 liters)p. 17
Wheel Lug Torque170 ft. lb. (230 Nm)p. 19
BrandJLG
Model450A, 450AJ
Machine TypeAerial Work Platform
Manual TypeService Manual
LanguageEnglish
FormatSearchable PDF (Digital Download)
Pages472
File Size36 MB
Manual No.3121180
Serial RangePrior To S/N 0300160835
Wiring DiagramsYes
Hydraulic SchematicsYes
Torque SpecificationsYes
Bookmarked / IndexedYes