Kawasaki 85ZV wheel loaders from serial number 85C4-9001 onward are covered here, and the book separates early and later machines where it matters. Wiring diagrams are split by serial range, starting with S/N 9001~9016. Brake circuit gauge ports are called out for S/N 9001~9017 and S/N 9018~.
Every group is in: front and rear chassis, the center pin and articulation joint, axles and differential, the torque converter and transmission. It also covers the multiple control valve, steering and emergency steering, wet disc brakes, electrical circuits and the cab. Each group carries disassembly steps and service standard values.
Before you order center pin shims, parking brake shoes or clutch pack parts, match your serial number to the right section. That way the right part arrives the first time.
What's Inside This Kawasaki 85ZV Manual
| System | Pages | Key Topics |
|---|---|---|
| General Information | 1-35 | How to Use the Manual, Outline, Recommended Lubricants and Refill Capacities, Bolt and Hose Band Tightening Torque |
| Measurement for Performance Check (Standard Values) | 36-39 | Standard Measurement Values for Performance Check |
| Chassis Group | 40-53 | Front Chassis, Rear Chassis, Center Pin, Loading Linkage; Check and Adjustment |
| Power Group | 54-87 | Engine, Transmission, Radiator, Propeller Shaft, Axle Assembly, Differential Gear |
| Torque Converter and Transmission Group | 88-119 | Torque Converter, Transmission, Clutch Pack, Power Flow Paths |
| Hydraulic Group | 120-227 | Hydraulic Tank, Pumps, Cylinders, Multiple Control Valve, Steering, Emergency Steering |
| Brake Group | 228-271 | Brake Valve, Wet Disc Service Brake, Parking Brake, Brake Circuit Oil Pressure |
| Electrical Group | 272-375 | Engine Start Circuit, Charging Circuit, Transmission Control and Monitor Circuit, Fuses, Diagnostic Switch |
| Operator Station Group | 376-447 | Cabin, Operator Seat, Steering and Transmission Shift Lever, Air Conditioner |
| Index and Maintenance Log | 448-460 | Alphabetical Index, Maintenance Log |
| Cross-Section Drawings and Diagrams | 461-487 | Electrical Wiring Diagrams by S/N Range, Loading/Steering Hydraulic Circuit, Brake Circuit |
| Troubleshooting | 488-532 | Quick Troubleshooting Table: Torque Converter and Transmission, Hydraulic, Brake, Electrical, Operator Station |
| Measurement for Performance Check | 533-566 | Engine Speed, Clutch Oil Pressure and Time Lag, Cylinder Drift, Cycle Times, Relief Valve Pressures, Fan Revolution, Brake Checks, Declutch |
| Disassembly & Reassembly: General and Chassis | 567-611 | Tightening Torque, Deck, Fuel Tank, Hydraulic Tank, Cab, Boom, Center Pin, Linkage |
| Disassembly & Reassembly: Power | 612-675 | Radiator, Engine, Propeller Shaft, Air Cleaner, Muffler, Axle and Differential; Service Standard |
| Disassembly & Reassembly: Torque Converter and Transmission | 676-731 | Torque Converter, Transmission, Clutch Pack; Service Standard |
| Disassembly & Reassembly: Hydraulic | 732-791 | Pumps, Valves, Cylinders; Service Standard |
| Disassembly & Reassembly: Brake | 792-823 | Brake Valve, Service Brake, Parking Brake; Service Standard |
| Disassembly & Reassembly: Operator Station | 824-835 | Operator Station Components; Service Standard |
Quick Reference Specifications
| Specification | Value | Page |
|---|---|---|
| Transmission oil refill capacity | 38 liter (10 gal) | p. 23 |
| Emergency steering pump relief valve setting pressure | 11.7 MPa (119.3 kgf/cm2) (1,696 psi) | p. 210 |
| Brake circuit unloader valve cut-out pressure | 11.8 ± 0.5 MPa (120 ± 5 kgf/cm2) (1,706 ± 71 psi) | p. 261 |
| Upper center pin shim adjustment clearance | 0.1 ± 0.05 mm | p. 598 |
| Flanged hexagon bolt 8.8 (8T) M10 tightening torque | 53 N-m (5.4 kgf-m) (38.9 lb-ft) | p. 30 |
| Flanged hexagon bolt 8.8 (8T) M12 tightening torque | 94 N-m (9.6 kgf-m) (69.1 lb-ft) | p. 30 |
| Flanged hexagon bolt 8.8 (8T) M16 tightening torque | 231 N-m (23.5 kgf-m) (169.2 lb-ft) | p. 30 |
| Flanged hexagon bolt 8.8 (8T) M20 tightening torque | 441 N-m (45.0 kgf-m) (324.0 lb-ft) | p. 30 |
| Flanged hexagon bolt 8.8 (8T) M24 tightening torque | 765 N-m (78.0 kgf-m) (561.6 lb-ft) | p. 30 |
| Hose band 69002-02200 tightening torque | 1.6 N-m (16 kgf-cm) (1.2 lb-ft) | p. 31 |
| Hose band 69002-05200 tightening torque | 4 N-m (40 kgf-cm) (2.9 lb-ft) | p. 31 |
