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Perkins New 1000 Series (AJ–AS, YG–YK) Workshop Manual — Wiring Diagrams

$9.95

Model: New 1000 | Perkins New 1000 | AJ to AS | YG to YK
Type: Diesel Engine
370 Pages·34 MB·Scanned PDF·English·Print-Ready
  • ✓ Wiring Diagrams
  • ✓ Torque Specs
  • ✓ Multi-Level Bookmarks (2-level navigation)
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Perkins New 1000, AJ to AS, YG to YK: Cold start advance unit wiring diagrams, cable and component identification tables.
Perkins New 1000 Series (AJ–AS, YG–YK) Workshop Manual — Wiring Diagrams
$9.95

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Looking for the Perkins New 1000 shop manual PDF that dealers actually use? This 370-page factory shop manual (OEM #TPD 1350E) covers the New 1000 Series diesel engines, build codes AJ through AS and YG through YK. Inside: full rebuild procedures for the cylinder head, crankshaft, timing case, and cylinder block, plus a dedicated turbocharger fault section and alternator and starter motor wiring diagrams. You also get factory torque tension tables, compression test data, and service coverage for all three injection pumps: Bosch, Lucas/Delphi DP 200, and Stanadyne. Set inlet valve tip clearance at 0.20 mm and exhaust at 0.45 mm, then confirm your oil pressure holds a minimum of 280 kPa. A broken engine won't wait for the parts counter to open. Bookmarked PDF that opens on any device; carry it to the engine on your tablet and start wrenching.

What's Inside This Perkins New 1000, Perkins New 1000, AJ to AS, YG to YK Manual

SystemPagesKey Topics
General Information1-24Introduction, Engine Views, Engine Identification, Safety Precautions, Viton Seals, Engine Lift Equipment, Powerpart Recommended Consumable Products
Specifications25-54Basic Engine Data, Data and Dimensions, Thread Sealant, Standard Torque Tensions, Specific Torque Tensions, Compression Test Data
Cylinder Head Assembly55-88Rocker Cover, Rocker Assembly, Valve Tip Clearances
Piston and Connecting Rod Assemblies89-106Big End Bearing, Piston and Connecting Rod, Piston Rings, Piston and Connecting Rod Assembly, Piston and Piston Rings, Connecting Rod, Partially Finished Small End Bush
Crankshaft Assembly107-136Crankshaft Pulley, Crankshaft Pulley and Damper, Rear Oil Seal Assembly, Thrust Washers, Main Bearings, Crankshaft, Balancer Unit
Timing Case and Drive Assembly137-162Timing Case Cover, Front Oil Seal, Idler Gear and Hub, Idler Gear and Hub for the Compressor, Fuel Pump Gear, Camshaft Gear, Crankshaft Gear, Timing Case
Cylinder Block Assembly163-178Cylinder Block, Cylinder Liner, Cylinder Bore, Engine Types Ar and As
Engine Timing179-184Piston TDC Setting, Valve Timing, Fuel Injection Pump Timing, Timing Gears, Locking Screw
Aspiration System185-200Turbocharger, Turbocharger Faults, List of Possible Causes, Open Engine Breather, Closed Engine Breather
Lubrication System201-222Filter Canister, Filter Head, Sump, Oil Strainer and Suction Pipe, Lubricating Oil Pump, Lubricating Oil Pump Idler Gear Shaft, Relief Valve, Flexible Oil Pipes
Fuel System223-270Cold Start Advance Unit, Typical Fuel System, Fuel Filters, Fuel Filter Element, Atomisers, Fuel Lift Pump, Bosch Fuel Injection Pump
Cooling System271-324Thermostats, Coolant Pump - Early Gear Driven Pumps, Coolant Pump - Latest Gear Driven Pumps, Coolant Pump - Belt Driven, Fan, Fan Drive, Lubricating Oil Cooler, Intercoolers
Flywheel and Housing325-328Flywheel, Ring Gear, Flywheel Housing
Electrical Equipment329-342Alternators, Starter Motors, Starting Aids
Auxiliary Equipment343-362Bendix Compressor, Knorr-Bremse Compressor, Power Steering Pump, Adaptor for a Hydraulic Pump or a Steering Pump with a Splined Drive, Exhauster
Special Tools363-370List of Special Tools

Quick Reference Specifications

SpecificationValuePage
All Models
Bearing extension past the end of the pump body5 mm (0.2 in)p. 38
Valve tip clearance (Inlet)0,20 mmp. 25
Valve tip clearance (Exhaust)0,45 mmp. 25
Torque: Setscrews, fan drive housing to timing case44 Nmp. 52
AJ, AK, AM, AP, AQ, YG, YH, YJ, YK
Lubricating oil pressure (minimum) (AJ, AK, AM, AP, AQ, YG, YH, YJ, YK)280 kPap. 25
AR, AS
Lubricating oil pressure (minimum) (AR, AS)207 kPap. 25
AJ to AQ and YG to YK
Torque: Setscrews, cylinder head110 Nmp. 72
BrandPerkins
ModelNew 1000, Perkins New 1000, AJ to AS, YG to YK
Machine TypeDiesel Engine
Manual TypeShop Manual
LanguageEnglish
FormatScanned PDF (Digital Download)
Pages370
File Size34 MB
Manual No.TPD 1350E
Wiring DiagramsYes
Hydraulic SchematicsNo
Torque SpecificationsYes
Bookmarked / IndexedYes
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