Perkins Phaser 135 Ti, Model AL Workshop Manual

$9.95 USD · one-time payment

Fits automotive applications
Model: Phaser 135 Ti | Model AL
212 Pages·16 MB·Searchable PDF·English·Print-Ready
  • ✓ Torque Specs
  • ✓ Multi-Level Bookmarks (2-level navigation)
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Perkins Phaser 135 Ti, Model AL standard torque tension tables for setscrews, nuts, studs, and pipe plugs.
Perkins Phaser 135 Ti, Model AL Workshop Manual
$9.95

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Need factory data for your Perkins Phaser 135 Ti? This 212-page Model AL Workshop Manual PDF (OEM TPD 1356E) covers the complete 4 cylinder diesel engine, from cylinder head to flywheel housing. You get standard and special torque tensions, compression test data, and full engine timing procedures including the flywheel pin and reverse pin methods. Inside: step-by-step rebuilds for the Bosch EPVE fuel injection pump, a turbocharger fault section, and page after page of crankshaft, piston, and cylinder liner procedures. Set cold valve tip clearances at 0.20 mm inlet and 0.45 mm exhaust, then torque the cylinder head setscrews to 110 Nm. No more chasing specs through forum threads. Bookmarked with a full text layer; search any spec by keyword, pull it up on your phone in the shop, and get back to wrenching.

What's Inside This Manual

SystemPagesKey Topics
General Information1-20Introduction, Engine Identification, Safety Precautions, Engine Lift Equipment, Viton Seals, Powerpart Recommended Consumable Products
Specifications21-42Basic Engine Data, Data and Dimensions, Thread Sealant, Standard Torque Tensions, Special Torque Tensions, Compression Test Data
Cylinder Head Assembly43-66Rocker Cover, Rocker Assembly, Valve Tip Clearances
Piston and Connecting Rod Assemblies67-84Big End Bearing, Piston and Connecting Rod, Piston Rings, Piston and Connecting Rod Assembly, Piston and Piston Rings, Connecting Rod, Small End Bush, Piston Cooling Jets
Crankshaft Assembly85-98Crankshaft Pulley and Damper, Rear Oil Seal Assembly, Thrust Washers, Main Bearings, Crankshaft
Timing Case and Drive Assembly99-116Timing Case Cover, Front Oil Seal, Idler Gear and Hub, Idler Gear and Hub for the Bendix Compressor, Fuel Pump Gear, Camshaft Gear, Crankshaft Gear, Timing Case
Cylinder Block Assembly117-126Cylinder Block, Cylinder Liner
Engine Timing127-134Flywheel and Pin Method, Reverse Pin Timing, Alternative Method, Valve Timing, Fuel Injection Pump Timing
Aspiration System135-146Turbocharger, Turbocharger Faults, Open Engine Breather
Lubrication System147-158Engine Lubrication System Flow Diagram, Filter Canister, Filter Head, Sump, Oil Strainer and Suction Pipe, Lubricating Oil Pump, Relief Valve
Fuel System159-178Fuel Filter Element, Atomisers, Fuel Lift Pump, Bosch Epve Fuel Injection Pump
Cooling System179-186Thermostats, Coolant Pump, Lubricating Oil Cooler
Flywheel and Housing187-190Flywheel, Ring Gear, Flywheel Housing
Electrical Equipment191-200Alternator Fault Diagnosis
Auxiliary Equipment201-206Power Steering Pump, Exhauster
Special Tools207-212List of Special Tools

Quick Reference Specifications

SpecificationValuePage
Valve tip clearance (cold) - Inlet0,20 mm (0.008 in)p. 21
Valve tip clearance (cold) - Exhaust0,45 mm (0.018 in)p. 21
Cylinder head setscrew torque110 Nm (80 lbf ft) 11,1 kgf mp. 55
Cylinder head setscrew further turn (short/medium/long)150° / 180° / 210°p. 55
Nominal bore100 mm (3.937 in)p. 21
Stroke127 mm (5.000 in)p. 21
Compression ratio17.25:1p. 21
Cubic capacity4 litres (243 in3)p. 21
Firing order1, 3, 4, 2p. 21
Lubricating oil pressure (minimum at max speed)280 kPa (40 lbf/in2) 2,8 kgf/cm2p. 21
Starter motor cable resistance (12V)0,0017 ohmsp. 36
Starter motor cable resistance (24V)0,0034 ohmsp. 36
BrandPerkins
ModelPhaser 135 Ti, Model AL
Machine Type4 cylinder diesel engine
Manual TypeWorkshop Manual
LanguageEnglish
FormatSearchable PDF (Digital Download)
Pages212
File Size16 MB
Manual No.TPD 1356E
Wiring DiagramsNo
Hydraulic SchematicsNo
Torque SpecificationsYes
Bookmarked / IndexedYes