Perkins 4006, 4008 Gas Engine (4000 Series) Workshop Manual

$9.95 USD · one-time payment

Model: 4006 | 4008 | 4006TESI 90 HC | 4006TESI 140 HC | 4006TESI 140 LC | 4006TESI 200 LC | 4008TESI 90 HC | 4008TESI 140 HC | 4008TESI 140 LC | 4008TESI 200 LC
Type: Gas Engines
166 Pages·8.7 MB·Searchable PDF·English·Print-Ready
  • ✓ Torque Specs
  • ✓ Multi-Level Bookmarks (2-level navigation)
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Perkins 4006 and 4008, 4000 Series: Valve gear oil feed pipe and ignition coil support removal procedure and diagram.
Perkins 4006, 4008 Gas Engine (4000 Series) Workshop Manual
$9.95

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This 166-page Perkins workshop manual covers the 4006 and 4008 in-line gas engines of the 4000 Series, including the TESI 90 HC, 140 HC, 140 LC and 200 LC variants. It takes the engine apart and puts it back together: cylinder head assembly with its detonation-sensor rail, pistons and connecting rods, crankshaft and cylinder liners, gearcase and timing gears, camshaft and cam followers, the turbocharged aspiration system, the gas system with its control valves, lubrication and cooling, flywheel and housing, and the electrical system with its magnetic sensors. Bore 160 mm, stroke 190 mm, with the 9.5:1 (LC) and 11.5:1 (HC) compression ratios and the special-tool list at the back.

What's Inside This Manual

SystemPagesKey Topics
General Information1-8Introduction, Engine Identification, Safety Precautions, Practical Information for Cleaning Components
Specifications9-14Basic Engine Data, General, Engine Weight, Specific Torque Settings, Cylinder Head Group, Crankcase and Crankshaft Groups, Lubricating Oil Pump, Camshaft Group
Cylinder Head Assembly15-42Detonation Sensor Wiring Rail, To Remove and to Fit, Valve Gear Oil Feed Pipework and Ignition Coil Support Assembly, To Remove, To Fit, Inlet and Exhaust Manifolds
Piston and Connecting Rod Assemblies43-52Pistons, To Remove, To Fit, Pistons and Rings, To Remove and to Fit, Piston Ring Identification, To Check, Con Rod
Crankshaft Assembly53-60Gearcase, Crankshaft Oil Seal, To Replace, Flywheel Housing Crankshaft Oil Seal, Crankshaft Damper 6 Cylinder Engines - Tuning Disc and Fan Drive Pulley, To Remove, To Fit
Gearcase and Timing Gears61-66Gearcase, To Remove and to Fit, Timing Gears, To Inspect, To Replace the Idler Gear Bush, To Align, Crankshaft Gear
Crankcase, Crankshaft and Cylinder Liners67-80Crankcase, To Invert, Crankshaft, To Remove Main Bearing Caps, Cylinder Engines, To Remove Main Bearing Caps and Tie Bars
Camshaft and Cam Followers81-88Camshaft End Float, To Check and to Set, Cam Followers and Housing, To Remove the Cam Follower Housing, To Inspect Cam Followers and Re-Fit the Housing, Camshaft, To Remove, To Fit
Aspiration System89-96Turbocharger, To Remove, To Fit, Charge Air Cooler, To Clean/Replace Charge Cooler Heat Exchanger Matrix
Lubricating System97-112Piston Cooling Jets, To Remove, To Fit, Oil Cooler, To Remove and to Fit, To Clean/Replace Oil Cooler Tubestack, To Pressure Test the Oil Cooler Assembly, Oil Pump
Gas System113-124Components of the Gas System, Gas Control Valve, To Maintain, Gas Mixer, To Clean the Venturi, Governor, Magnetic Pick-Up, To Clean and Set
Cooling System125-140Radiator, To Maintain, To Remove and to Fit, Chp System, Thermostats, To Check, Engine Coolant Pump, Engine Coolant Pump Shaft Support Bearing and Seal
Flywheel and Housing141-146Flywheel, To Remove, To Fit, Starter Ring Gear, To Replace, Flywheel Housing, To Remove and to Fit
Electrical System147-162Cylinder Engine Layout, Magnetic Sensor, To Clean and Set, Ignition Timing, To Set, To Troubleshoot, Volt Starter Motor, To Remove and to Fit
Auxiliary Equipment163-164Detonation Sensor Wiring Rail, Ren Valve Lubricating Oil Top Up System, Engine Cooling Radiator, Engine Coolant Pump, Raw Coolant Pump, Battery Charging Alternator
Special Tools165-166Tools for the Removal of Valve Gear, Air and Exhaust Manifolds, Water Pipes and Cylinder Heads, Tools for Intermediate Engine Overhaul

Quick Reference Specifications

SpecificationValuePage
All Models
Connecting rod bolts torque110 Nm (82 lbf ft)p. 46
Front oil seal insertion kit (6 cylinder) Part numberT6253/141p. 53
Bore160 mmp. 9
Stroke190 mmp. 9
Valve clearances (engine cold)0.40 mmp. 9
4006TESI LC, 4006TESI HC, 4006TESI 90 HC, 4006TESI 140 LC, 4006TESI 140 HC
Cubic Capacity (4006, 6-cylinder)22.921 litresp. 9
4008TESI LC, 4008TESI HC, 4008TESI 90 HC, 4008TESI 140 LC, 4008TESI 140 HC
Cubic Capacity (4008, 8-cylinder)30.561 litresp. 9
4006TESI LC, 4008TESI LC
Compression ratio (LC models)9.5:1p. 9
4006TESI HC, 4008TESI HC
Compression ratio (HC models)11.5:1p. 9
BrandPerkins
Model4006, 4008, 4006TESI 90 HC, 4006TESI 140 HC, 4006TESI 140 LC, 4006TESI 200 LC, 4008TESI 90 HC, 4008TESI 140 HC, 4008TESI 140 LC, 4008TESI 200 LC
Machine TypeGas Engines
Manual TypeWorkshop Manual
LanguageEnglish
FormatSearchable PDF (Digital Download)
Pages166
File Size8.7 MB
Manual No.TSL 4078E
Wiring DiagramsNo
Hydraulic SchematicsNo
Torque SpecificationsYes
Bookmarked / IndexedYes