Need the factory numbers for your Perkins 4.154? This 99-page Perkins 4.154 Shop Manual PDF (OEM #601 TPD 0192/1024) covers the diesel engine from cylinder head to flywheel housing, including the marine variants. Inside: alternator wiring diagrams, crankshaft regrind data, a dedicated timing section with valve and fuel pump timing marks, plus page after page of rebuild dimensions for pistons, liners, and main bearings. You also get lubrication, cooling, and fuel system data, exhauster service, and an approved tools list. Set valve tip clearance to 0.012 in (0,30 mm) cold, and torque the spin-on oil filter canister to 15 lbf ft (20 Nm). No more chasing specs through forum threads at midnight. Bookmarked with a full text layer; search any spec, jump to any section, and get back to wrenching.
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What's Inside This Manual
| System | Pages | Key Topics |
|---|
| General Information | 1-22 | Safety Precautions, Preventive Maintenance |
| Cylinder Head | 23-27 | Cylinder Head Dimensions, Valves |
| Pistons and Connecting Rods | 28-32 | Piston and Rod Dimensions, Connecting Rod Alignment |
| Cylinder Block and Liners | 33-34 | Cylinder Block and Liner Dimensions |
| Crankshaft and Main Bearings | 35-39 | Crankshaft and Main Bearing Dimensions, Crankshaft Regrind Data |
| Timing Case and Drive | 40-48 | Camshaft and Timing Gear Dimensions, Idler Gear and Hub |
| Flywheel and Flywheel Housing | 49-50 | Flywheel, Flywheel Ring Gear, Flywheel Housing, Flywheel Run-Out, Flywheel Alignment |
| Timing | 51-56 | Timing Marks, Timing Pin, Valve Timing, Fuel Pump Timing, Fuel Injection Pump Marking Angle |
| Lubricating System | 57-61 | Lubricating Oil System Data |
| Cooling System | 62-65 | Cooling System Data |
| Fuel System | 66-73 | Fuel System Data |
| Air Cleaner | 74-77 | Dry Type Air Cleaners, Element Renewal, Dust Bowl, Restriction Indicator, Two-Stage Air Cleaners |
| Electrical System | 78-84 | Alternator |
| Exhauster | 85-87 | Exhauster Unit, Rotor Blades, Oil Check Valve, Exhauster Mounting, Exhauster Lubrication |
| Marine Engines | 88-96 | Marine Engine Data, Gearboxes, Sea Water Pump, Heat Exchanger, Oil Cooler |
| Engine Fluids | 97 | Fuel Specification, Coolant Specification, Lubricating Oil Specification, Sae Viscosity Grades |
| Approved Service Tools | 98-99 | Timing Tool, Adaptor, Splined Shaft, Slotted Pointer |
Quick Reference Specifications
| Specification | Value | Page |
|---|
| Valve tip clearance | 0.012 in (0,30 mm) | p. 14 |
| Oil filter element setscrew torque | 10 lbf ft (14 Nm) | p. 61 |
| Spin-on oil filter canister torque | 15 lbf ft (20 Nm) | p. 61 |
| Starter motor brush spring tension | 30/40 ozf (0.85/1.13 kgf) | p. 84 |
| Valve Tip Clearance (Cold) | 0.012 in | p. 14 |
| Cylinder Head Setscrew Torque | 85 lbf ft | p. 16 |
| Water Pump Thermostat Opening Temperature | 175-181°F | p. 62 |
| Marine Engine Lubricating Oil Sump Capacity | 15 IMP pints | p. 88 |
| Marine Engine Maximum Permissible Compartment Temp | 160°F | p. 88 |
