Hunting for a Perkins 3.152 shop manual PDF? This 128-page factory shop manual (OEM TPD 1091 1208E) covers the whole 3.152 diesel engine family: 3.152, D3.152, 3.1522, 3.1524, T3.1524, D3.152M, and the 3HD46. You get full overhaul procedures for the cylinder head, pistons and connecting rods, crankshaft and main bearings, timing gear, fuel system, cooling system, and turbocharger, plus marine engine maintenance and the approved service tool list. A fault diagnosis chart and a technical data section stacked with torque tensions and component dimensions back up every job. Pull the cylinder head nuts down to 81 Nm cold, then set tappet clearance at 0.30 mm on your 3.152 or D3.152. Bad clearances kill good engines. This PDF is bookmarked with a real text layer: search any spec from your phone or laptop, right at the engine.
What's Inside This Perkins 3.152 Series Manual
| System | Pages | Key Topics |
|---|
| General Information | 1-8 | Introduction, Safety Precautions, Asbestos Joints, Engine Identification, Running-In Procedure |
| Engine Views | 9-14 | Engine, D3.152 Engine, T3.1524 Engine, 3HD46 Mk2 Engine |
| Technical Data | 15-29 | Engine Data, Recommended Torque Tensions, Component Data and Dimensions |
| Fault Diagnosis | 31-32 | Fault Diagnosis Chart |
| Cylinder Head | 33-44 | To Remove Cylinder Head, Valve and Valve Seat Overhaul |
| Pistons and Connecting Rods | 45-54 | To Remove Pistons and Connecting Rods, To Fit New Rings |
| Cylinder Block and Liners | 55-58 | To Remove Cylinder Liners |
| Crankshaft and Main Bearings | 59-66 | To Fit New Main Bearings and Thrust Washers, To Remove Crankshaft, Crankshaft Overhaul |
| Timing Case and Drive | 67-72 | To Remove Timing Case Cover, To Remove Idler Gear and Hub |
| Timing | 73-78 | To Set Engine Timing |
| Lubrication System | 79-84 | Lubrication Circuit, Lubricating Oil Filters |
| Cooling System | 85-90 | To Check and Adjust Fan Belt Tension, To Dismantle Water Pump |
| Fuel System | 91-98 | Fuel Filters, To Remove Air From Fuel System, Fuel Lift Pump |
| Flywheel and Flywheel Housing | 99-102 | To Remove and Fit Flywheel |
| Electrical System | 103-106 | Alternators |
| Turbocharger | 107-114 | Maintenance |
| Marine Engines | 115-118 | Preventive Maintenance |
| Approved Service Tools | 119-124 | Valve Guide Remover and Replacer, Piston Ring Squeezer, Piston Height and Valve Depth Gauge, Fuel Injection Pump Timing Tool, Valve Seat Cutter Kit |
Quick Reference Specifications
| Specification | Value | Page |
|---|
| Cylinder head nuts (cold) | 81 Nm (60 lbf ft) 8,3 kgf m | p. 17 |
| Cylinder head nuts/setscrews (cold) | 95 Nm (70 lbf ft) 9,7 kgf m | p. 17 |
| Tappet clearance (cold) - 3.152, D3.152 | 0,30 mm (0.012 in) | p. 16 |
| Tappet clearance (hot or cold) - 3.1522, 3.1524, T3.1524 (Inlet) | 0,20 mm (0.008 in) | p. 16 |
| Atomiser flange nuts | 16 Nm (12 lbf ft) 1,7 kgf m | p. 17 |
| Atomiser clamp nuts | 12 Nm (9 lbf ft) 1,2 kgf m | p. 17 |
| Fuel injection pump with tapered shaft nut | 81 Nm (60 lbf ft) 8,3 kgf m | p. 17 |
| Thermostat | 13,6 Nm (10 lbf ft) 1,4 kgf m | p. 17 |
| Thermostat adaptor (where fitted) | 13,6 Nm (10 lbf ft) 1,4 kgf m | p. 17 |
| Starter cable resistance | 0.0017 ohms maximum | p. 29 |
| Static pressure - no delivery | 41/69 kN/m2 (6/10 lbf/in2) 0,4/0,7 kgf/cm2 | p. 27 |
| Pressure output | 0.3 kgf/cm2 (4.5 lbf/in2) or 31 kN/m2 | p. 95 |
