Perkins 6.354, T6.354, 6.372, 6.3542 Workshop Manual (incl. Wiring)

$9.95 USD · one-time payment

Fits Vehicles, Agricultural machines, Industrial machines, Massey Ferguson applications
Model: 6.354 | T6.354 | 6.3542 | 6.372
Serial: 354U25401 | TB20102U510123D | 8060000
163 Pages·5.3 MB·Searchable PDF·English·Print-Ready
  • ✓ Wiring Diagrams
  • ✓ Torque Specs
  • ✓ Multi-Level Bookmarks (2-level navigation)
Preview Sample Pages (PDF)
Add to Cart
Perkins 6.354, T6.354, 6.3542, 6.372 engine fuel pump static timing and marking angle specification table.
Perkins 6.354, T6.354, 6.372, 6.3542 Workshop Manual (incl. Wiring)
$9.95

Instant Download 24/7

  • Works on PC, Mac, tablet, and phone.
  • Download once, keep forever

 

Guaranteed Safe Checkout
Visa Mastercard PayPal Apple Pay Google Pay

This 163-page Perkins 6.354 Workshop Manual (OEM #601SER03881O80) covers the full family: 6.354, T6.354, 6.3542, and 6.372 diesel engines, right down to the auxiliary drive housing where you'll find the engine number. Inside you get complete teardown and rebuild procedures for the cylinder head, crankshaft, timing case, and turbocharger, plus a full fault diagnosis section for low cranking speed, misfiring, and overheating complaints. You also get wiring diagrams for the alternator, dynamo, and starter motor circuits, so you're not tracing grounds with a test light and a guess. Set fuel injector opening pressure to 175 atm (181 kgf/cm²) and check pulley shaft diameter at 0.7492-0.7497 in (19.03-19.04 mm) before you button up the front end. No more flipping through three different reprints hoping the torque spec matches your block. Bookmarked by section, this PDF opens on your phone or tablet right at the bench, ready when you are.

What's Inside This Manual

SystemPagesKey Topics
Engine Photographs7-12Alternator Pulley, Water Pump Outlet, Lubricating Oil Filler, Fuel Oil Filter, Cylinder Head Cover, Atomiser
Technical Data13-30Manufacturing Data and Dimensions, Fits and Tolerances, Torque Values, Engine Capacity and Bore/Stroke, Compression Ratio, Wear Limits
Operating and Maintenance31-34Starting the Engine, To Stop the Engine, Preventive Maintenance, Every 5, 000 Miles, Every 10, Engine Coolant
Fault Diagnosis35Low Cranking Speed, Will Not Start, Lack of Power, Misfiring, Low Oil Pressure, Overheating
Cylinder Head36-44To Remove the Cylinder Head, Valve Guides, Valves and Valve Seats, Valve Seat Inserts, Skimming of Cylinder Head, Rocker Shaft Assembly
Pistons and Connecting Rods45-49To Remove Piston and Connecting Rod Assemblies, To Remove Pistons From the Connecting Rods, Inspection, To Assemble the Pistons to the Connecting Rods, Fitting New Pistons
Cylinder Block and Liners50-52To Renew Cylinder Liners (Cast Iron Flangeless), To Renew Cylinder Liners (Chrome Plated), To Renew Cylinder Liners (Cast Iron Flanged)
Crankshaft and Main Bearings53-60Crankshaft Removal and Refitting, Main Bearings and Journals, End Float Check, Rope Type Rear End Oil Seal, Thrust Washers, Regrinding Limits
Timing Case and Drive61-71Timing Case Cover Removal, Idler Gear and Bushes, Auxiliary Drive Shaft, Fuel Pump Drive Shaft, Timing Gear Backlash, Front Oil Seal
Lubricating System72-80Oil Pump, Oil Pressure Relief Valve, Oil Filter and Cooler, Sump and Strainer, Oil Pressure Testing, Lubricating Oil Grades
Cooling System81-86Water Pump Overhaul, Thermostat (Opens 77-83 °C), Radiator and Header Tank, Fan and Belt Adjustment, Coolant Capacity, Pressure Cap
Air Cleaners and Fuel System87-98Air Cleaners (Oil Bath and Dry), Fuel Injection Pump, Injectors and Setting Pressure, Fuel Filter and Lift Pump, Bleeding the Fuel System, Pump Timing
Flywheel and Housing99-101To Remove the Flywheel, To Renew the Flywheel Ring Gear, To Refit the Flywheel, To Remove the Flywheel Housing, To Refit the Flywheel Housing, Alignment Limits
Turbocharger102-124Turbocharger Installation, Reconditioning Instructions, Bearings and Shaft Clearances, Boost Pressure, Oil Feed and Drain, Fault Diagnosis
Alternator, Dynamo and Starter Motor125-134Alternator Output and Overhaul, Dynamo, Starter Motor Removal and Brush Replacement, Drive Pinion, Charging Circuit Tests
Compressor135-151S.C.6. Compressor, Bendix Westinghouse Twin 9 Compressor, Removal and Installation, Overhaul, Unloader Valve, Drive
Exhauster152-154Description, Operation, Servicing Exhauster, To Remove the Exhauster, Dismantling, Re-Assembly
Fuel and Lubricating Oil Specifications155Fuel Specification, Lubricating Oil Specification, Cetane Number, Viscosity, Density, Recommended Sae Viscosity Grades
Approved Service Tools156-159Valve Guide Remover and Replacer, Timing Tool with Adaptor, Piston Ring Squeezer, Piston Height and Valve Depth Gauge, Camshaft Bush remover/replacer
Service Facilities163Workshop Manuals, Operators Handbooks, Crankshaft Regrinding, Fault Finding Guide, Engine Brake Testing Data, Installation and Maintenance Guide for Static Standby Engines

Quick Reference Specifications

SpecificationValuePage
6.354, T6.354, 6.3542, 6.372
Fuel Injector Setting Pressure175 atm (181 kgf/cm²)p. 26
All Models
Water Pump Shaft Outside Diameter0.7492/0.7497 in (19,03/19,04 mm)p. 25
Water Pump Pulley Inside Diameter0.7500/0.7508 in (19,05/19,07 mm)p. 25
Valve Guide Internal Diameter0.3743/0.3764 in (9,51/9,56 mm)p. 20
Valve Stem Outside Diameter0.6260/0.6264 in (15,90/15,91-mm)p. 20
Thermostat Opening Temperature170/182°F (77/83°C)p. 25
Thermostat Fully Open Temperature202°F (94°C)p. 25
Turbocharged Engines
Compression Ring Width-Top Ring0.124/0.125 in (3,15/3,175 mm)p. 17
Compression Ring Width-2nd and 3rd Rings0.0928/0.0938 in (2,36/2,38 mm)p. 17
6.3542, T6.354 and 6.354 Engines (Cast Iron - Flangeless)
Interference Fit of LinerDry-Interference Fitp. 15
Inside Diameter of Liner after Finish Honing0.003/0.005 in (0,076/0,127 mm)p. 15
BrandPerkins
Model6.354, T6.354, 6.3542, 6.372
Machine Typediesel engines
Manual TypeWorkshop Manual
LanguageEnglish
FormatSearchable PDF (Digital Download)
Pages163
File Size5.3 MB
Manual No.601SER03881O80
Serial Range354U25401, TB20102U510123D, 8060000
Wiring DiagramsYes
Hydraulic SchematicsNo
Torque SpecificationsYes
Bookmarked / IndexedYes